Intelligent Diagnostic Controller DVal I DControls - P L 0 0 A/S 1 - 1· Sallingsundvej 2 5 · DK-6715 Esbjerg N Tel. +45 7547 0600 · [email protected] · www.valcontrols.co

Brochure Intelligent Diagnostic Controller

Val Controls A/S · Sallingsundvej 5 · DK-6715 Esbjerg N Tel. +45 7547 0600 · [email protected] · www.valcontrols.com

Brochure Intelligent Diagnostic Controller The IDC24 product range from Val Controls is a series of Intelligent Diagnostic Controllers used for partial and full-stroke testing and monitoring of valve systems. Drawing on decades of experience with valve system testing and monitoring, the IDC24 is the result of this expertise. This gives customers the opportunity to configure the IDC24 to their exact needs. Furthermore, it is designed to be very user-friendly for both manufacturers and end-users in daily use. The IDC24 offers the opportunity to perform valve diagnostics and predictive maintenance...

Brochure Intelligent Diagnostic Controller IDC24-CF The IDC24-CF is used for partial stroke and full stroke testing using one solenoid valve. It supports Normally Open and Normally Closed solenoid valves and features a 360° potentiometer with a 90° working area. With an integrated pressure transmitter and a robust Ex d SS316L enclosure, it ensures reliable performance. The device also includes a beacon or switchbox interface for easy monitoring. The IDC24-CF is compatible with the following system designs (see index): 1oo1-1, 1oo1S-1, 1oo2S-1, and 2oo2S-1. Mounting options: With beacon for position...

Brochure Intelligent Diagnostic Controller IDC24-A The IDC24-A, which mounts onto a DIN rail, is a variant of the IDC24 tailored for integration into custom enclosures. While it differs in housing, it retains identical valve system testing capabilities as the IDC24-AF. It is equipped with digital inputs and outputs, mirroring the functionality of the local control panel found on the IDC24-AFL. Non-Hazardous Ingress protection: IP20 Operating temperature: -30 to 80 ˚C Local display control The local display control on the IDC24-A is granting full access to configure the controller and control...

Brochure Intelligent Diagnostic Controller Option 1: Connecting the IDC24-AF to an Ex e enclosure To connect an IDC24-AF Ex d (flameproof) enclosure to an Ex e (increased safety) enclosure: • Use certified components that are suitable for explosive environments. • Ensure all seals and connections preserve the integrity of each enclosure’s protection type. To connect an IDC24-AF Ex d (flameproof) enclosure to another Ex d enclosure: • Use certified components rated for explosive environments. • Install flameproof glands on both enclosures and ensure they are properly sealed to contain any internal...

Brochure Intelligent Diagnostic Controller Our engineered controllers are based on the IDC24-AF model and assembled in-house to ensure Val Controls' high standards of quality. Each unit includes three main components: • Line Bushing All components are individually IECEx and ATEX certified, meeting relevant IECEx and ATEX standards. The IDC24-AFE is an engineered controller which consists of the following main components: IDC24-AF, Ex e terminal box, line bushings and a pressure transmitter. All wirings to external components are done through the Ex e terminal box. A position sensor and a solenoid...

Brochure Intelligent Diagnostic Controller The IDC24-AFL offers the same features as the IDC24-AFE, but it also includes a local control panel that can be configured in various ways. Local control panel The IDC24-AFL features a Local Control Panel (LCP) which is designed to enhance operational efficiency and safety. This user-friendly interface allows operators to quickly execute common actions without navigating through menus. The inclusion of a protective cover for the buttons is a thoughtful addition, safeguarding against accidental activation and ensuring that the system's integrity is maintained...

Brochure Intelligent Diagnostic Controller LCP example 1 – Simple PST LCP example 2 – PST with 3 lamps LCP example 3 – PST and local control Val Controls A/S · Sallingsundvej 5 · DK-6715 Esbjerg N Tel. +45 7547 0600 · [email protected] · www.valcontrols

Brochure Intelligent Diagnostic Controller MTControl is utilized for operating IDC24-AF, IDC24-AFE and IDC24-AFL with Ex D enclosures. The magnetic pen emulates a button press, enabling users to operate the unit without needing to open the enclosure. This grants users full control and easy access to unit configuration, even in hazardous areas. Magnetic sensors are placed below the physical push buttons. These sensors monitor magnetic changes whenever the MTControl pen is tapped above them. • Same features as regular local display control. • A simple and easy-to-use control option for the controller....

Brochure Intelligent Diagnostic Controller The IDC24 range uses the existing ESD solenoid valve to control and test the valve system. Using this setup means that additional tubing or wiring is not required. The IDC24 can be installed directly on the actuator and is not limited by factors such as flow, oil/air quality, or temperature. The flow is restricted only by the capacity of the solenoid valve, making the setup reliable and less prone to mechanical failures compared to other configurations. Compatible with both spring-return and doubleacting actuators. Solenoid test available. 0 Flow is...

Brochure Intelligent Diagnostic Controller Valve diagnostics The IDC24 can perform valve diagnostics on a wide range of valve systems. The tests can be enabled depending on what kind of diagnostic is required. The IDC24 range is compatible with the following valves & actuators: • Hydraulic or pneumatic systems All solenoid valve brands Partial Stroke Testing - PST The purpose of partial stroke testing is to exercise, and test shut down valves without disturbing the production. The valve will typically be closed 20% for a short time and fully opened again. The test will ensure the valve function...