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Insulated conductor system U10
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Catalog excerpts

Insulated conductor system U10 - 2

GENERAL INFORMATION The U10 insulated conductor system has been designed in accordance with VDE 0100. It complies with current conductor system safety require- UL Certification. Please consult us when ordering. ments and protects against accidental human contact as stipulated by VDE 0470, part 1 (DIN EN 60529), (protection classification IP 21). Compact hanger Compact hangers are used for conductor installation and will also pro- Fig. 1 illustrates that the VDE test “finger” cannot make contact with vide and maintain the defined 14 mm phase distance. Hanger center current carrying...

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Insulated conductor system U10 - 3

Isolating assemblies (air gap) Isolating assemblies interrupt the electrical current flow in a conductor. DIN EN 60204-1 and DIN-EN 60204-2 stipulate that the reliability of To utilize current collectors with the operational task to switch current PE systems using conductor brushes must be ensured. Doubling the PE on/off is only permitted when using low energy control current. For con- collector is a practical and simple solution to achieve compliance. trol function, feed sections, maintenance sections etc. we are supplying Industrial designations isolating assemblies with or without SE...

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Insulated conductor system U10 - 4

TECHNICAL DATA CONDUCTOR SECTIOn 11.2 RH Radius horizontal curve Bending conductors RH Radius horizontal curve Horizontal curves RH Radius horizontal curve Inward/outward facing curves 5000 mm ≥ R ≥750 mm PE-VPN Standard Conductor code Supplied length U = Unipole insulated conductor Indoor systems only shorter sections available 25 = Conductor cross section (mm²) C = Copper conductor E = Stainless steel conductor Straight sections: 0.6 m (2′′) Curves: 0.3 m (1′′) Versions Version Phase (standard profile) green, yellow green, yellow PE (standard profile) PE-VPN (standard profile) green,...

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Insulated conductor system U10 - 5

Max. 2 x 40 A continuous current Compensates for up to 4 mm section expansion/contraction caused by temperature fluctuations Connecting cables not included, please order from page 15 Type LINE FEED Max. 2 x 50 A continuous current Connecting cable not included, please order from page 15 Type Max. 40 A continuous current Two halves are joined during installation Feed clip SE 10 with tab connector 6.3 x 0.8 mm (max. continuous current 40 A), at least one additional compact hanger required for each isolating assembly. Type SPACER CLIP to provide support for isolating assembly by filling gap...

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Insulated conductor system U10 - 6

EXPANSION SECTION single conductor, to be completed at installation site Expansion capability of expansion section must equal the max. expansion capability of the EMS track. Two fix points are required with each expansion section. Please order as required by the EMS track layout. An additional compact hanger is required for each 15 mm expansion capability. Please add to your order as required. TRANSFER GUIDES Max. vertical and horizontal offset ±3 mm respective Transfer guide for phase + PE Max. 40 A continuous current BFU 10 B Transfer guide US10 (straight) 37 BFU 10 A Transfer guide US10...

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Insulated conductor system U10 - 7

ANCHOR BRACKET (ALUMINUM) FOR TRANSFER GUIDES to be bolted to the track Two holes to be drilled through the EMS track to screw on the anchor bracket from the back. Kit comprises: 1 x anchor bracket, 2 x hex screws M5 with lock washer, 2 x roll pins 2 x 20. to be used when EMS track has been cut obliquely (see drawing page 6). for system height(1) = 16.5 mm Type BFU 10V for system height(1) = 10.5 mm Socked head screws inserted at front of EMS track. Anchor bracket kit consists of: 1 x anchor bracket, 2 x socket head screws M4, 2 x roll pins. Type (1) System height = distance contact surface...

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Insulated conductor system U10 - 8

Screw material must be selected according to the web thickness. These compact hangers may be combined to support any number of conductors. Compact hanger KA10 (used with screws) incl. adapter for SMGM Type LOCATING CLAMPS 2 USK10 location clamps are required for each fix point Locating clamp standard Illustration shows positioning of the two Locating clamps at a compact hanger Locating clamp PE-VPN Illustration shows positioning of the two locating clamps at a compact hanger STANDARD COMPACT HANGERS

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Insulated conductor system U10 - 9

COMPACT HANGERS (CUSTOMER SPECIFIC) Engineered and manufactured to fit customer specific EMS track

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Insulated conductor system U10 - 10

COMPACT CURRENT COLLECTOR KDS2/40 Connection cable Type WFLA 2.5 mm2 for installations with mostly one-way travel with 1 x 0.5 m connecting cable type WFLA 2.5 Max. current: Contact pressure: approx. 3.5 N per contact brush Connecting cable: 2.5 mm2 type WFLA 2.5 high flex included PE standard at No. 4 position, variations are possible. PE makes contact first when entering conductors. Base plate Order No. with PE-VP Single conductor available with 0.5 m connecting cable SA-KDS2/40/04PH-88/15-0.5 Phase, black Current collector sets (trailing unit) Single conductor on base plate. PE standard...

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Insulated conductor system U10 - 11

for installations requiring bi-directional travel with 1 x 0.5 m connecting cable type WFLA 2.5 1 connecting cable 2.5 mm2, 25 A Contact pressure: approx. 3.5 N per contact brush Connecting cable: 0.5 m, high flex included Connection cable Type WFLA 2.5 mm2 PE standard at No. 4 position, variations are possible. Dimensions of base plate see KDS2/40. PE makes contact first when entering conductors. Type Base plate Order No. with PE-VP Single conductor available with 0.5 m connecting cable Phase, black Current collector sets (trailing unit) Single conductor on base plate. PE standard at No. 4...

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Insulated conductor system U10 - 12

COMPACT CURRENT COLLECTOR KUFU25 for installations requiring bi-directional travel for entry funnel EFT10-KUFU with 1 m connecting cable type FLA 2.5 Contact pressure: approx. 3.5 N per contact brush PE at No. 4 position, with 3 conductors at No. 3, with 2 conductors at No. 2. Variations are possible. PE makes contact first when entering conductors. Base plate Order No. with PE-VP with PE-Standard Phase, black Single conductor available, without connecting cable 0.051

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Insulated conductor system U10 - 13

for installations requiring bi-directional travel Flat plug 6.3 x 0,8 for FLA or bolted connection Contact pressure: approx. 7 N per contact brush PE standard at No. 4 position, variations are possible. PE makes contact first when entering conductors. max. continuous current Base plate Single conductor available, without connecting cable SA-KESR32-55F/14 ... -31-0 Phase, black Base plate

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