CPS® 140KHZ CONTACTLESS POWER SUPPLY 14 0 K H Z T E C H N O L O G Y

MODULAR DESIGN Due to the modular structure of the CPS® 140kHz system, many diverse combinations of power ranges can be assembled. The primary side conPC sists of 3.4 kW or 10 kW elements for a modular equipment. Pickups with an output of 150 W–4 kW can be used on the secondary side. Additionally, it is possible to parallel the outputs from multiple secSegment 1 ondaries to obtain higher power per vehicle. The top can switch from regulated DC output voltage to a DC-Bus that allows up to 30 kW. SPACE-SAVING COMPACT DESIGN The extreme compact design of the CPS® 140kHz components means a contactless...

GUIDANCE The main function of the track power cables in the floor is to transfer power to the Pickup(s) on AGVs. However, these cables can also be tracked, using a guidance sensor, to provide a guidance signal to the AGV controller. The VAHLE Guidance sensor can navigate straight and curved pathways, as well as switches, crossing and power loops. PROFINET-IO and EtherNet-IP interfaces are available, to provide range of communication options AGV controllers. REDUCED IRON-FREE ZONE By increasing the frequency by a factor of 7, the primary current compared to the former VAHLE inductive technology...

CPS® 140KHZ – SYSTEM OVERVIEW PPS: Primary Power Synchronization PPGC: Gyrator and Compensation CX45: Track Power Coaxial Cable 6 TPFB: Track Power Feed Box (optional required, if Track Power Coaxial Cable CX45 required) 7 PX45: Track Power Cable TPCB: Track Power Compensation Box CX12: Mobile Power Coaxial Cable

Mechanical data (Master) Mechanical data (Slave) Dimension (mounting plate)... 500 x 445 x 256.4 mm Dimension (mounting plate)... 500 x 355 x 256.4 mm RANGE OF PRODUCTS Description Primary Unit 3.3 kW / Mounting plate / 140 kHz / 45 A / Master / EtherNet/IP Primary Unit 3.3 kW / Mounting plate / 140 kHz / 45 A / Master / Profinet IO Primary Unit 3.3 kW / Mounting plate / 140 kHz / 45 A / Slave / No Fieldbus Primary Unit 3.3 kW / Components with accessory / 140 kHz / 45 A / Master / EtherNet/IP Primary Unit 3.3 kW / Components with accessory / 140 kHz / 45 A / Master / Profinet IO Primary Unit...

PRIMARY POWER UNIT – PPU10K PRIMARY EQUIPMENT CONFIGURATION The basis of a primary equipment is the primary unit “Master” with 10 kW. The basis can be extended by the primary units “Slaves” up to 20 kW or 30 kW. A 30 kW system consists of one primary unit “Master” (10 kW) and two primary units “Slaves” (3 x 10 kW). 20 kW system: PPU10K, 10 kW Master + 10 kW Slave Mechanical data fieldbus error, system error, warning RANGE OF PRODUCTS Description Primary Unit 10 kW / 140 kHz / 45 A / Master / Profinet IO Primary Unit 10 kW / 140 kHz / 45 A / Master / EtherNet/IP Primary Unit 10 kW / 140 kHz /...

TRACK EQUIPMENT Coaxial cable Distance cable Connection boxes RANGE OF PRODUCTS Description Track Power Coaxial Cable between PPU and TPFB / 140 kHz / 45 A Track Power Litz Cable / 140 kHz / 45 A Track Power Litz Cable Drag Chain capable / 140 kHz / 45 A Track Power Compensation Box / 140 kHz / 45 A / Fixed capacity Track Power Feed Box / 140 kHz / 45 A / 1 Power Input: CX 45 / 1 Power Track Power Feed Box / 140 kHz / 45 A / 1 Power Input: PX 45 / 1 Power output: PX 45 / IP 54 Track Power Feed Box / 140 kHz / 45 A / 1 Power output Box for connection between Primary Cable PX45 and 2x Primary Cable...

Track sensors RANGE OF PRODUCTS Description Guidance Sensor / 140 kHz / 45 A / Profinet IO Guidance Sensor / 140 kHz / 45 A / EtherNet/IP PRINCIPLE ARRANGEMENT TRACK GUIDANCE Bottom view

Cable conduit Feeding (active conductor) Spacer for cable conduit Spacer for cable conduit (mirrored) Compact hanger Cable conduit Feeding (active conductor) Feeding (passive conductor) Spacer for cable conduit Filling rod for cable conduit Compact hanger RANGE OF PRODUCTS Description Screwed compact hanger 8 pole Screwed compact hanger 10 pole Feeding / active conductor / use with screwed compact hanger Feeding / passive conductor Spacer for cable conduit / 52.7 mm Spacer for cable conduit / mirrored / 52.7 mm Cable conduit / straight / D = 11 mm / 6 m Cable conduit / straight / D = 11 mm /...

Spacer for feeding left Feeding (active conductor) Spacer for feeding right Cable conduit Feeding (passive conductor) RANGE OF PRODUCTS Description Compact hanger 3 in 1 / 60.8 mm / sorter mounting / clip in mechanism Feeding / active conductor Feeding / passive conductor Cable conduit / straight / D = 11 mm / 3 m Cable conduit / straight / D = 11 mm / 2 m Cable conduit / straight / D = 11 mm / 20 mm Spacer for feeding left Spacer for feeding right U015 – SYSTEM INTEGRATION EXAMPLE: SORTER INSTALLATION

VEHICLE EQUIPMENT FOR 560 V AND 283 V E-PICKUP E400-140 AND REGULATOR RE400 BLOCK DIAGRAM RE400 HV/MV E400 HV/MV DC-Switch Fuse Inrush current protection Reverse voltage protection READY CONTACT FAULT/ERROR CONTACT ENABLE INPUT RANGE OF PRODUCTS Description E-Pickup / 4 kW / 140 kHz / 45 A / Duty 40 % / Linear / High Voltage / Nominal power 1.6 kW / Peak power 4 kW Regulator / 1.6 kW / 140 kHz / 560 V / ED 40 % / Thermal monitoring / LITE / Relay contact / No Auxilliary / Output voltage 560 VDC ±5 % / Peak power 4 kW / No Battery Charging / Parallelizable output E-Pickup / 4 kW / 140 kHz / 45...

TECHNICAL DATA Pickup mechanical data

Inrush current protection Reverse voltage protection READY contact FAULT/ERROR contact Enable input RANGE OF PRODUCTS Description F-Pickup /4 kW / 140 kHz / 45 A / Duty 30 % / Linear / High Voltage / Nominal power 1.2 kW / Peak power 4 kW Regulator / 1.2 kW / 140 kHz / 560 V / Duty 30 % / No thermal monitoring / LITE / Relay contact / No Auxilliary / Output voltage 560 VDC ±5 % / Peak power 4 kW / No Battery Charging / Parallelizable output Track Power Coaxial Cable between Pickup and Regulator / 12 A / Spring-cage connection F-Pickup

TECHNICAL DATA

F-PICKUP FXXX-140 AND REGULATOR REXXX BLOCK DIAGRAM FUSE RANGE OF PRODUCTS Description F-Pickup / 3.3 kW / 140 kHz / 45 A / Duty 40 % / Linear / High Voltage / Nominal power 1.3 kW / Peak power 3.3 kW Regulator / 3.3 kW / 140 kHz / 560 V / Duty 40 % / No thermal monitoring / LITE / Relay contact / No Auxilliary / Output voltage 560 VDC ±5 % / Peak power 3.3 kW / No Battery Charging / Parallelizable output F-Pickup / 2.5 kW / 140 kHz / 45 A / Duty 40 % / Linear / High Voltage / Nominal power 1.0 kW / Peak power 2.5 kW Regulator / 2.5 kW / 140 kHz / 560 V / Duty 40 % / No thermal monitoring / LITE...