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APOS Optic

APOS Optic
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APOS Optic

Product catalog summary
Overview
The APOS Optic system by VAHLE is an advanced optical positioning system designed for modern industrial production lines. It ensures precise positioning of conveyor systems using integrated cameras that scan DataMatrix codes, providing absolute positioning without reference movement. The system is compatible with VAHLE's vDRIVE control systems and can be enhanced with additional components for data transmission.

Key Features
  • Absolute position detection with contactless processing.
  • Supports plant lengths up to 10 km.
  • Comprehensive diagnostic kit for system alignment and fault diagnosis.
  • Compact design with simple installation.
  • High compatibility with various conductor and control systems.
  • Multiple interfaces available, including RS485, SSI, PROFINET, and PROFIsafe.

Applications
  • Electric monorail systems (EMS).
  • Electric pallet systems.
  • Skillet lines.

Technical Specifications
  • Measurement accuracy: ±1 mm.
  • Reading rate: ≤3 m/s (180 m/min).
  • Operating temperature: 0°C to 60°C.
  • Protection type: IP54.
  • Dimensions: 155 x 64 x 27 mm / 155 x 64 x 50 mm (PROFINET).

Electronic Components
  • Voltage: 24 VDC (20-30 VDC).
  • Power consumption: Max. 130 mA for serial heads, Max. 600 mA for PROFINET heads.
  • Start-up time: <2 seconds.

Mechanical Components
  • DataMatrix code strip available in rolls of 50 m or 100 m.
  • Support profiles and mounting brackets available for installation.

Diagnostic Kit
The APOS Optic Diagnosis Kit includes hardware and software tools for diagnosing and updating reading heads, checking code strips, and reprinting damaged code strip pieces. It ensures reliable system performance and quick troubleshooting.

Conclusion
The APOS Optic system is a robust solution for precise positioning in industrial environments, offering high compatibility, ease of installation, and comprehensive diagnostic capabilities.
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Catalog excerpts

APOS Optic-1

APOS OPTIC POSITIONING SYSTEM

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APOS Optic-2

APOS OPTIC – SYSTEM The production lines of modern industry are becoming increasingly intel- The code tape can be integrated into the support profile of the conveyor ligent, the degree of networking of the systems is rising rapidly - and with system by means of an aluminum rail or glued directly onto a continuous it the demands on process reliability. Automatically controlled conveyor steel structure. systems along assembly lines must therefore be positioned with millimeter precision under all conditions. The APOS Optic system is optimized for combination with the VAHLE vDRIVE control systems...

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APOS Optic-3

FUNCTIONAL DESCRIPTION The APOS Optic System from VAHLE has two cameras with integrated LED illumination, which reliably scan a DataMatrix code tape. A single code field Reading distance* is sufficient for absolute positioning. The position value is indicated in relation to the mounting bolt. The max. travel distance is 10 km. The DataMatrix code tape can be applied directly to a continuous carrier material or used together with the VAHLE support profile. 0000.00 m ELECTRONIC COMPONENTS TECHNCAL DATA (GENERAL) Measurement electronics Mechanical data Ambient conditions The reading distance 29...

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APOS Optic-5

Block diagram Plug Voltage supply, communication, diagnosis Power supply Processor Image Camera 1 Range of products Description Serial reading head with RS485 interface / VAHLE Protocol / 29 mm Serial reading head with RS485 interface / VAHLE Protocol / 36 mm / 57,6 kBit/s Serial reading head with RS485 interface / Sick/Leuze binary protocol / 36 mm / 62,5 kBit/s Serial reading head with RS485 interface / VAHLE Protocol / 36 mm / 57,6 kBit/s / Inverted version Serial reading head with SSI interface / Gray PST / 36 mm

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APOS Optic-6

Standard version PROFISAFE version Range of products Description LK-O2-PNIO2-S-D1-54 Oder No. Serial reading head with PROFINET interface / 36 mm

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APOS Optic-7

PROFISAFE READING HEADS (SAFE POSITION) VAHLE TIA FB for safe positioning VAHLE also offers the positioning system for a safe position. Two PROFIsafe reading heads are used here: PROFINET ET200SP-F CPU1510SP-F Reading Head 2 Reference Reading Head 1 Master A TIA module and a GSDML file are supplied. The system is certified according to Performance Level d, Cat. 3. Block diagram Network Connection 1 Ethernet Switch Network Connection 2 PROFINET CPU Plug Voltage supply, communication, diagnosis Power supply Processor Image Camera 1 Range of products Description LK-O2-PNIO2-SAFE-DX-54 Order No....

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APOS Optic-8

MECHANICAL COMPONENTS DataMatrix code strip Description CODEBAND CB25-10X10... Oder No. DataMatrix code strip / 50 m- or 100 m-roll VAHLE Universal bracket for reading head Description VTS-HLK-SHE-SB Order No. Universal bracket for reading head VAHLE mounting bracket* Combination with current collectors on shared base plate Description Mounting bracket for serial reading head on base plate – long version Mounting bracket for serial read head on base plate – short version CARRYING SYSTEM VAHLE offers both a 28 mm and a 50 mm carrier system. Any code strips can be affixed to this system. The 28...

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APOS Optic-9

VAHLE DIAGNOSIS KIT With the aid of the universal diagnostic adapter in combination with our comprehensive ServiceTool software, any VAHLE APOS Optic reading head can be connected to the PC. Due to the wired connection, interferences during diagnosis are excluded. By means of the APOS ServiceTool-Lite, which is installed on the computer, the data of the reading head can be checked out, updates can be provided, the code strip can be checked and errors on the reading head can be diagnosed. The CodeGenerator software, which is also included in the kit, is used to generate code strips. If the code...

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APOS Optic-12

Paul Vahle GmbH & Co. KG Westicker Str. 52 59174 Kamen Germany +49 2307 7040 [email protected] vahle.com W2516631/00/en | Rev. 07 | 03/24 | Errors and technical modifications subject to change. You can find your local contact at: vahle.com/contact

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.