BYURSCHELTHE SIZE REDUCTION SPECIALISTS The Global Leader in Food Cutting Technology

COMITROL APPLICATIONS The §Comitrol® Processor has been successfully used in a wide spectrum of processing applications throughout the world. Designed and manufactured by Urschel® engineering for maximum productivity and energy efficiency, this unique line of milling machines is an effective solution for a multitude of dry, semi-dry, and liquid size reduction applications. Page three lists just a few of the thousands of applications which demonstrate the remarkable processing versatility of the Comitrol Processor. BEVERAGE • roduction of nut milks P • educe all types of ingredients R including...

Gelatinized Corn Starch Model 1700 A COMPLETE LINE OF CONTROLLED SIZE REDUCTION EQUIPMENT Tomato Catsup Model 1500 The entire Urschel Comitrol line of processors is available to meet your production requirements, and offers a wide range of feed and discharge configurations. CONVENTIONAL COMMINUTION • Various consistencies from dry to paste to liquids • Precision particle size reduction down to microdimensions • Wide spectrum of product applications Standard operations include: • Granulating • • Flaking • • Slicing • • ispersing • D • Blending • • Homogenizing The word “Comitrol” means controlled...

PRODUCT FLOW HOW THE COMITROL PROCESSOR WORKS VERTICAL KNIFE EDGE HORIZONTAL 1 SEPARATOR CUTTING HEAD I 1. nside the cutting head, the impeller forces the product against uniformly spaced, thin horizontal separators. Product to be reduced in size enters the stationary reduction head and is rotated by the impeller. The resulting centrifugal force moves the product outward and against the inner periphery of the cutting edges. The impeller pushes the product against the cutting edges of the reduction head reducing it into precise increments. Size reduction is accomplished by cutting the product...

CUTTING HEAD IMPELLER VERTICAL KNIFE COLUMN HORIZONTAL SEPARATOR A variety of impellers are designed specifically to meet the unique requirements of your application and can be retipped for extended use. Cutting Head shown at actual size. The Comitrol Processor uses the principles of incremental shear to ensure highly efficient comminution by rotating the product inside the cutting head at high rotational speeds. Cutting heads and impeller are easily changed to facilitate other applications, cleaning, or maintenance. The Cutting Head is comprised of uniformly spaced, vertical knife columns arranged...

A variety of impellers are designed specifically to meet the unique requirements of your application and can be retipped for extended use. The Microcut Head is a 6" (152.4 mm) diameter ring of closely spaced blades. When product is revolved inside this ring of blades at very high speed, centrifugal force causes pressure against the blades equal to several thousand times the weight of the product. The leading edge of each blade is a sharp shear edge for cutting accuracy, and the blades are carefully positioned to effectively reduce products down to microdimensions. Depending on your application,...

SLICING HEAD The Slicing Head is a precise, miniaturized version of other Urschel centrifugal slicers. It consists of a ring of eleven stationary slicing knives held in place by adjustable knife holders. Centrifugal force created by the rotating impeller causes the product to press firmly against the inner surface of the knife holders to produce uniform slices at each knife location. Designed for applications where the final dimension is a specific slice thickness from .020 to .060" (.5 to 1.5 mm). Aloe vera is milled on the Model 1700 for use in a variety of dermatological products. Peppers...

COMITROL PROCESSOR ACCOMMODATES ALL THREE REDUCTION HEADS FOR MAXIMUM VERSATILITY The Comitrol Processor Model 1700 accommodates all three types of reduction heads (shown below). It is recommended for free-flowing dry and semi-dry product applications including textured vegetable protein, peanut butter, corn masa, and cheese. This precision cutting principle has proven to be a processing breakthrough, with the versatility to meet your size reduction needs from dime size particles to fine emulsions. Standard operations include comminuting, granulating, milling, flaking, slicing, liquefying, dispersing,...

COMITROL PROCESSOR Bean Paste Creamed Corn Ricotta Cheese PRODUCT FLOW Beef Sticks COMITROL PROCESSOR UNIFORM MILLING OF HIGH MOISTURE CONTENT PRODUCTS CUTTING OVERVIEW 1. Agitator 2. Screw Feeder 3. Cutting Head 4. Impeller LARGE HOPPER CAPACITY AND POSITIVE PRODUCT FEED The Comitrol Processor Model 3000 is ideally suited for milling products with a high moisture content such as whole kernel sweet corn, cooked meats, and vegetables. Processors can choose from a variety of cutting heads and impellers to produce the desired finished particle size. The two piece enclosure simplifies disassembly,...

Jelly Cookie Sandwich Cookie COMITROL PROCESSOR COMITROL PROCESSOR MODEL 3640 SLANT (LEFT TO RIGHT) DESIGNED FOR LOW TO HIGH VOLUME OPERATIONS PARTICLE SIZES RANGING FROM COARSE TO FINE EMULSIONS ARE POSSIBLE Flour Tortilla Peanut Butter Crackers The Comitrol Processor Slant Model 3600 is designed for low to high capacity production environments. Bread Crumbs The compact size of the Comitrol Processor Slant Models 3640, 3660, and 3675 makes each machine ideal for a wide range of small volume to high capacity production environments. Each model varies in dimension, weight, and horsepower. Granola...

(LEFT TO RIGHT) Chocolate Chip Cookies Bread Crumbs Vanilla Bean Avocado (LEFT TO RIGHT) ^ Breaded ^ Chicken Patties Restructured Steak Turkey Roll POSITIVE PRODUCT FEED LOW TO HIGH VOLUME PRODUCTION ENVIRONMENTS The compact size of the Comitrol Processor Model 3600F is ideal for a wide range of small volume to high capacity production environments. Screw feeder assists with positive feeding of product. POSITIVE PRODUCT FEED COMBINED WITH CLOSE TOLERANCE CUTTING SPECIFICATIONS Processors benefit from the wide selection of cutting heads and impellers that are available for diverse applications...