Overview of Urschel Cutting Machinery for Pet Food

Urschel manufactures precision cutting equipment specifically designed for pet food production, emphasizing in-house manufacturing for tight tolerances and robust parts. Their production process integrates ergonomic workflow and advanced manufacturing techniques. A large inventory of parts and a global service network ensure quick support and minimal downtime.

Featured Products and Applications

• E Tran Slicer® Cutter: Slices chicken-based logs into 1/4" (6.4 mm) slices.
• DiversaCut 2110A® Dicer: Processes live liver rolls and sweet potato crinkle strips, handling feed sizes up to 10" (254 mm).
• Comitrol® Processors: Used for dried pellet reduction and fish waste processing.
• Affinity® Dicer: Available in multiple models for high-fat, cold-temperature, and difficult products with feed sizes up to 7" or 10" (178 or 254 mm).
• Sprint 2® Dicer: Accepts feed products up to 6.5" (165 mm), with options for variable frequency drives and soft start motors.

Cut Types and Capabilities

• Flat Slices: Adjustable thickness from 1/8" to 1/2" (3.2 to 12.7 mm), up to 3/4" (19.1 mm) on some models.
• Dice, Crumbles, Strips: 2D and 3D cutting via slice thickness adjustment and circular/crosscut knives.
• Circular and Crosscut Knife Cuts: Range from 1/8" to 2" (3.2 to 50.8 mm), including crinkle cuts with depths 0.076" to 0.145" (1.9 to 12.7 mm).
• Shreds: Fine to coarse shredding on hot or chilled cooked meats using shredding discs.

Machine Features and Design Highlights

• Continuous precision cutting for uninterrupted production.
• Hinged/sliding stainless steel panels for hygiene and easy cleaning.
• Feed assistance via rolls, drums, and belts for smooth product flow.
• Rounded tube frames reduce microbial surfaces and promote self-draining.
• Separate cutting and mechanical zones enhance reliability and sanitation.

Specifications Summary

• Dimensions: Length 54" to 71" (1383 to 1815 mm), Width 54" to 62" (1373 to 1588 mm), Height 60" to 69" (1548 to 1764 mm).
• Weights: 1000 lb to 2900 lb (454 to 1315 kg).
• Motor power: 1.5 HP (1.1 kW) up to 25 HP (18 kW) depending on model and application.

Cutting Components

• Slice adjustment knobs/gates, impeller paddles, slicing knives.
• Feed spindles and drums, circular and crosscut knives.
• Stripper plates and shredding discs for shredding applications.

Service and Testing

Urschel offers free test cuts at their Product Test Cutting Facility to help customers select optimal machines and achieve desired product texture and appearance.

Summary of Pet Food Machinery

Urschel’s pet food cutting machinery delivers robust, sanitary, and precise cutting solutions supporting a wide range of product sizes and cut types including slicing, dicing, shredding, and pureeing. Machines are designed for rugged environments with hygiene and maintenance in mind. Multiple models allow customization for challenging materials such as high-fat or cold products. Comprehensive service and testing enhance operational efficiency and customer confidence.

Overview of Urschel Cutting Equipment for General Food Processing

Urschel’s equipment line extends to diverse food processing applications including seafood, dairy, fruits & vegetables, meat, and bakery/snacks. The machinery supports slicing, dicing, shredding, strip cutting, and pureeing with adjustable parameters for product-specific requirements.

Key Product Lines and Models

• DiversaCut® Line: Includes 2110A® Dicer, Sprint® Dicer, and Sprint 2 models with conveyor and non-conveyor options. Features compact cutting zones with crosscut and circular knife spindles, sanitary rounded tube frames, and separation of cutting and mechanical zones. Offers slicing-only capability by removing knife spindles. Adjustable for 2D/3D cuts producing dices, crumbles, granulations, strips, and shreds.
• Affinity Integra® Dicer: Designed for difficult-to-cut products with dicing, strip cutting, and shredding. Available with or without discharge conveyor. Strip cuts depend on original product size.
• Comitrol® Processor Models 1700 and 3640: Suitable for free-flowing dry and semi-dry products. Features sealed enclosures to prevent dust/vapor/liquid escape. Model 1700 motors range 2-10 HP; Model 3640 Slant has 40 HP for small to high capacity. Produces uniform particle size reduction with high-speed impeller and stationary reduction head. Can be used in tandem for pre-cutting and fine reduction.
• Model CC Slicer and E TranSlicer Cutter: Model CC accepts up to 4" diameter products and leafy compressible items up to 6". Equipped with 3 HP motor and belt feeding. Offers flat, crinkle, julienne, and microslice cuts with interchangeable heads. E TranSlicer specializes in elongated products with multiple cutting wheels.

Cut Types and Specifications

• Slices: Thickness from 0.020" to 0.500" (0.5 to 12.7 mm). Crinkle slices have 3-4 waves per inch with depths 0.076" to 0.084" (1.9 to 2.1 mm).
• Shreds: Multiple shapes including diamond, V, oval, crescent, and wide crescent with thicknesses 0.070" to 0.480" (1.8 to 12.2 mm).
• Strip Cuts: Rectangular cross sections with widths 3/32" to 3/4" (2.4 to 19 mm). Length/thickness depend on product size.
• Julienne Cuts: Sizes from 1/2" x 1/2" (12.7 x 12.7 mm) to 2" x 2" (50.8 x 50.8 mm).
• Microcut Head: Produces very fine particles from 0.0012" to 0.0237" (0.03 to 0.6 mm).

Design and Sanitation Features

• Rounded tube frames for sanitary design and easy cleaning.
• Complete separation of cutting and mechanical zones for hygiene and safety.
• Sealed enclosures on processors to contain dust, vapor, and liquids when used with collection systems.

Operational Recommendations and Services

• Processors recommended for free-flowing dry and semi-dry products.
• Collaboration with Urschel laboratories encouraged to optimize cutting results.
• Worldwide test cutting services and expert sales/service support available.
• Continuous development of new cutting methods and diverse cutting heads to meet evolving processing needs.

Summary of General Food Processing Equipment

Urschel offers a comprehensive range of cutting machinery for precise, versatile size reduction across multiple food categories. Equipment supports various cutting styles with adjustable parameters to meet specific product needs. Emphasis on sanitary design, operational flexibility, and consistent particle size control is evident. Expert support and testing services ensure optimal solutions for diverse food processing applications.