GR8-Modular Tooling System
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Catalog excerpts

GR8-Modular Tooling System - 1

GR8 Modular Tooling System

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GR8-Modular Tooling System - 2

GR8 Modular Tooling System KIT Considerable reduction of mounting elements Ø 30 - 45 - 70 mm booms Maximum stiffness and minimun weight PATENT PENDING

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HIGH PRECISION High level of positional repeatability; low deflection MODULAR COMPONENTS Considerable reduction of mounting components QUICK INSTALLATION AND SET UP No welding or doweling required, easily replaceable components FULLY ADJUSTABLE Unlimited orientation in space and free configuration Locking ring Ball mounting Precise and efficient system to guarantee a high level of positional accuracy Unlimited swivel rotation

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GR8 GR8 applications and details of the components Unlimited and complex configurations Weight-optimized standard components and brackets Quick installation and adjustment

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COMPLETE SOLUTION WITH UNIVER COMPONENTS

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GR8-Modular Tooling System - 6

GR8 Modular Tooling System Locking ring Locking ring

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GR8-Modular Tooling System - 7

GR8 Modular Tooling System UNIVER GROUP Orientable angle adapter Orientable angle adapter Edge mounting element 30-30 Edge mounting element 45-45 Edge mount with an orientable side for 30 mm booms Edge mount with an orientable side for 45 booms 45° Mounting element for 30 mm booms Mounting element male-female for 30 mm booms Base plate bracket 30 Base plate bracket 45 Base plate bracket 70 Base linear plate 45 Base linear plate 70 GR8 MODULAR TOOLING SYSTEM Angular Mounts Base Mounts

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GR8-Modular Tooling System - 8

GR8 Modular Tooling System UNIVER GROUP Rear mount plate for retractable locating pin units LCP50 Rear mount plate with M8 threads Side mount plate for retractable locating pin units LCP50 Rear mount plate for size 40 clamps Rear mount plate for retractable locating pin units LCP50 Rear mount plate with M8 threads Side mount plate for retractable locating pin units LCP50 Interlocking adapter Front mount plate for size 40 clamps Front mount plate for size 50 clamps Front mount plate for UGP40VL Proximity mount with 12 mm inner Ø Rear mount plate for 40 clamps Proximity mount with 18 mm inner...

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GR8 Modular Tooling System UNIVER GROUP GR8 MODULAR TOOLING SYSTEM Orbital mount - 360° unlimimited rotation - Ball Ø 25 mm Orbital mount - 360° unlimited rotation - Ball Ø 30 mm Middle flange mount Orbital mount - 360° unlimited rotation - Ball Ø 25 mm Orbital mount - 360° unlimited rotation - Ball Ø 30 mm Orbital mount - 360° unlimited rotation - Ball Ø 45 mm Orbital mount - 360° unlimited rotation

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TECHNICAL CHARACTERISTICS Ø 30 mm Moment of inertia Section modulus Ø 45 mm Moment of inertia Section modulus Ø 70 mm Moment of inertia Section modulus

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GR8-Modular Tooling System - 11

UNIVER GROUP GR8 MODULAR TOOLING SYSTEM

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GR8-Modular Tooling System - 12

GR8IK-GR8LHD Interlocking key insert and locking ring TECHNICAL CHARACTERISTICS Easily configurable and ready- to- assemble modular components. No welding or doweling or cutting required: each component can be adjusted, removed or repositioned during the set-up phase or in case of a part changeover, easily and quickly. Compact design Easily recognisable components: the part number is lasermarked on each mounting element. The Intelocking key insert guarantees a high positional precision in 15° steps. The locking ring locks the mounting elements altogheter and guarantees that the system...

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GR8 Cross and Round Joints TECHNICAL CHARACTERISTICS GR8 MODULAR TOOLING SYSTEM The cross joints connect two booms in 15° orientation. The possible connections are between: • 30/30 mm booms • 30/45 mm booms • 45/45 mm booms • 70/30 mm booms • 70/45 mm booms • 70/70 mm booms The Intelocking key insert guarantees a high positional precision in 15° steps. Without the interlocking insert, the orientation is stepless. Material: Weight: Max static load: Material: Weight: Max static load: Tightening torque GR8CJ45D Material: Weight: Max static load: Aluminium EN AW 6005 T6 0,3 Kg 200 Nm Subject to...

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GR8-Modular Tooling System - 14

GR8 Cross and Round Joints UNIVER GROUP Material: Weight: Max static load: Material: Weight: Max static load: Tightening torque GR8RJ70 Material: Weight: Max static load: 13

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TECHNICAL CHARACTERISTICS Mounting systems for 90° connections with overlapped bars. Heavy duty mounts for: 45/30 mm booms 45/45 mm booms 70/45 mm booms 70/70 mm booms GR8 MODULAR TOOLING SYSTEM Tightening torque GR8HD4530V Material: Weight: Max static load:

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GR8-Modular Tooling System - 16

UNIVER GROUP Tightening torque GR8HD4545V Material: Weight: Max static load:

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UNIVER GROUP Tightening torque GR8HD7045 Material: Weight: Max static load: GR8 MODULAR TOOLING SYSTEM

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UNIVER GROUP Tightening torque Screw GR8HD7070 Material: Aluminium EN AW 6005 T6 Weight: 1,2 kg Max static load: 800 Nm

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TECHNICAL CHARACTERISTICS Mounting system for 90° connection with coplanar bars. Coplanar mounts for booms Ø 45-30 booms Ø 45-45 booms Ø 70-45 booms Ø 70-70 GR8 MODULAR TOOLING SYSTEM Tightening torque Screw GR8CM4530 Material: Aluminium EN AW 6005 T6 Weight: 0,6 kg Max static load: 280 Nm Tightening torque Screw GR8CM4545 Material: Aluminium EN AW 6005 T6 Weight: 0,68 Kg Max static load: 470 Nm Subject to change

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GR8-Modular Tooling System - 20

UNIVER GROUP Tightening torque GR8CM7045 Material: Weight: Max static load:

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GR8-Modular Tooling System - 21

UNIVER GROUP Material: Weight: Max static load: GR8 MODULAR TOOLING SYSTEM

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GR8-Modular Tooling System - 22

TECHNICAL FEATURES This end adapter offers a low profile solution to connect 30 and 45 mm booms and grants a 15° orientation. No welding or doweling or cutting required: each component can be adjusted, removed or repositioned during the set-up phase or in case of a part changeover - easily and quickly. The Intelocking key insert guarantees a high positional precision in 15° steps. Without the interlocking insert, the

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GR8-Modular Tooling System - 23

GR8 Orientable angle adapter TECHNICAL FEATURES This innovative and ready- to- assemble mounting allows a 15° orientation of the booms along their two axis. It is a universal mount which can be used with 30 as well as with 45 mm booms thus allowing a reduction of stock requirements. The Interlocking key secures a precise positioning. GR8 MODULAR TOOLING SYSTEM GR8EOAD Orientable angle adapter Material: Aluminium UNI3054-GALSI 4,5 Mn Mg T6 Weight: 0,25 kg Max static load: 200 Nm GR8EOAD45 Orientable angle adapter Material: Aluminium UNI3054-GALSI 4,5 Mn Mg T6 Weight: 0,15 kg Max static load:...

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