Uni-MIST
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EXTERNAL CONTINUOUS SPRAY SYSTEMS TABLE OF CONTENTS: Page Standard Complete Systems 3,4 Designing Your Own Uni-MISTSystem 6-7 Component Part List 8 Replacement Part List and Ordering Instructions 10 The Mist Advantage Mist cooling Is necessary for a variety of reasons. Wherever friction occurs in machining, tool life is cut short and down time for sharpening or replacement is extended. Burning, warping and discoloring of parts also present a problem. A Uni-MIST system applied at the tool-to-workpiece interface will reduce heat build-up and show the benefits of higher productivity and...

SYSTEM COMPONENTS Uni-MIST spray systems consist of five basic components: 1. The tank and regulator assembly 2. The metering block and nozzle assembly 4. Optional shut-off valves 5. Optional magnetic mounting bases Because of the many different combinations of components that make up a system, we have put together three complete systems, each covered by a standard system part number. All three systems employ a low pressure, 3 gallon tank, and specified metering block and nozzle assemblies connected to the tank by a set of %” tubing lines. There are manual on/off spool valves on all...

STANDARD COMPLETE SYSTEMS 60-4020-T2 2 Nozzle System The No.60-4020-T2 has the same basic set-up as the single nozzle system. Two tank tees are mounted for air and liquid fittings, and a second metering block and nozzle assembly is added. The system comes standard with two sets of 6’ lines, but different lengths of tubing can be specified to accommodate any two adjacent machines. Manual on/off pistons are also standard Specifications: • 3 gallon storage tank 60-5020-3 • Two single metering block and nozzle assemblies 60-6000-12SR • Two sets of 6’ tubing (tank to metering blocks) 60-4020-M2...

THE MINI-MIST SYSTEMMODEL 4030 Special Features: •Compact •Self-contained •High and low pressure capability •Adjustable air flow •Adjustable liquid flow •Magnetic base •10 ounce pressurized reservoir •Co-axial nozzle available in many lengths The Model 4030 has all the features of larger pressurized systems at a small fraction of the cost. One piece lid and nozzle assembly unscrews for easy access to the liquid reservoir. Just attach a compressed air line to the 3-way relief valve and you are ready to spray. The chrome plated magnetic base can be mounted on the bottom or side ofthe unit....

A STEP BY STEP GUIDE FOR BUILDING A SYSTEM FROM COMPONENT PARTS STEP 1: Determine the type and quantity of metering block and nozzle assemblies. COMPONENT LISTS: Metering Block Assemblies: •Single nozzle manifold •M2 — 2 nozzle manifold •M3 — 3 nozzle manifold •M4 — 4 nozzle manifold •M5 — 5 nozzle manifold CHECK LIST Type of nozzles th of nozzles Quantity of nozzles Type of metering block(s) 3er of metering block(s) Nozzle Assemblies: •SR —Semi-rigid copper nozzle (12” standard) —Conical spray tip (standard) —Fan spray tip (specify) •F —Flexible steel nozzle (12” standard) —Conical spray...

STEP 2: Determine the minimum tank size based on the following table: For ASME tank size tabulation and specifications, see page 8. 60-5020-3 3 Gallon Tank Assembly Our 3 gallon stainless steel tank has a normal working pressure of 15-40 psi. Its sturdy, lightweight construction makes it one of the most popular storage tanks available. Simply fill the tank with coolant or lubricant and attach an air supply line to the regulator and you are ready to spray. Specifications: •Pressure regulator (50 psi maximum) •Pressure gage •Safetyvalve (50 psi maximum) •Large, quick opening filler hole •All...

M2” Pigtail Leads 1/2” Conduit Threads High and Low Level Switches High and low level switches can be wired to a control box or light box for automatic warning in case of overfilling or tank running dry. Switches are available for all ASME Rated tanks from 2 gallon to 120 gallon. No.69-5521 (switch only) No.69-5500-(X)-HL or -LL X represents tank size. Central Supply Systems Systems are available for supplying up to 150 nozzles with coolant from a single tank source. An unlimited combination ofvalves and nozzles is possible. Call our toll free number and our engineers will assist you in...

Determine type ofvalve needed for automatic operation. Valve Installation Uni-MIST valves will operate up to six nozzles simultaneously. Both the solenoid and the air pilot valve can be mounted anywhere between the tank and the metering block, however the best response is obtained when the valve is as close as possible to the metering block assembly. 68-1000-110 Solenoid Valve Specifications: •Two 1/8” NPT inlets •Two 1/8” NPT outlets •Viton seals standard •1/2” NPT conduit •Dimensions: 2” x2” X4-1/2” •Two .210 diameter mounting holes on 2.312 diagonal centers •110V (standard) (24VDC,...

FITTINGS FOR 1/4” PLASTIC TUBING Flexible Plastic EXAMPLES OF PART NUMBERS WHEN ORDERING •SR — Semi-rigid copper nozzle (12” standard) —Conical spray tip (standard) —Fan spray tip (specify) •F — Flexible steel nozzle (12” standard) —Conical spray tip (standard) —Fan spray tip (specify) •P — Flexible plastic nozzle (12” standard) —Conical spray tip (standard) —Fan spray tip (specify) Nozzles are all interchangeable and come in any length. Maximum unsupported lengths: SR -18”; F -12”; P -18” MISCELLANEOUS PARTS 60-6340 Magnetic Mounting Base Functional chrome plated mounting base allows for...

NOTE: Viton seals are standard. INSTRUCTIONS FOR ORDERING CALL our toll-free number 1-800-253-5462 and our qualified sales people will assist you with your order. Engineering consultation is available to meet your specific design requirements. FAXORDERS: (616)949-9503 e-mail:unimail@unist.com Distributors are available worldwide. Call our main office for the UNIST distributor nearest you.