Catalog excerpts
2022 PRODUCT CATALOG unisig.com
Open the catalog to page 1UNISIG® Deep Hole Drilling Systems Performance and value We seek to understand our customers' needs and develop exceptional products that achieve high performance and provide value. Durability, reliability and efficient designs are the result of our experience building deep hole drilling systems for over 40 years. More than machines Our solutions include the necessary application expertise, automation, training and service to achieve our customers' objectives as soon as the installation is finished. We stand behind our solutions UNISIG has a long view of success, and we stay with our...
Open the catalog to page 2A deep hole is defined by its depth-to-diameter ratio (D:d) of typically 10:1 or greater, sometimes exceeding extreme depths of 400:1. Common CNC machining centers may be retrofitted to perform select deep hole drilling processes. However, this setup is limited in capabilities, requires more involved setup and risks a higher rejection rate. Gundrilling for Medical Components Modular Machines for Production Drilling UNISIG develops specialized drilling equipment, supported by years of experience designing specific machines, to solve specific needs in deep hole drilling applications. These...
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Open the catalog to page 4UNE6 Small Diameter Gundrilling Machines for Medical Manufacturers Medical manufacturers can maximize production by gundrilling on UNE6 machines after Swiss turning. With superior alignment and precision, you can confidently hold concentricity tolerances and minimize mismatch. UNISIG machines increase throughput and accuracy, and open up possibilities for the way critical parts are made. STANDARD FEATURES Counter-rotating tool and workpiece Simple 3-point leveling installation Specialized workholding for small parts Flow-based coolant system Exceptional process control UNISIG Smart Control...
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Open the catalog to page 6for Job Shop and Production Environments UNE series gundrilling machines are optimized to allow anyone to bring deep hole drilling into their machine shop. Standard machine models balance high-performance components and engineering with a lower overall investment, to make the UNE machines a reliable compliment to CNC machining cells. STANDARD FEATURES Cast iron headstock and chipbox components Process monitoring with automatic interrupt Cartridge spindles with premium quality bearings Part program storage with USB transfer High precision preloaded ballscrew feed Compact construction for...
Open the catalog to page 7UNI Production Drilling Machines for High-Volume and High-Accuracy Deep Hole Drilling UNI series deep hole drilling machines are used in demanding high production or high accuracy applications. Modular construction allows build-to-order flexibility from standard components. Customization or specialized configurations are common and engineered for reliability. UNISIG’s experience with automation and tooling provides a full system with complete documentation and support. See following pages for examples of UNI machines. Single spindle, single axis Multiple spindle single axis Multiple spindle...
Open the catalog to page 9High-accuracy gundrilling of small parts with multiple off-center and angled holes from 0.8 mm to 6 mm [0.03 to 0.25 inch] diameter up to 150 mm [6.0 inch] deep. High-volume production gundrilling of shafts with very straight holes from 3 mm to 12 mm [0.12 to 0.50 inch] diameter up to 750 mm [30 inch] deep. Integral motor spindles for high-speed drilling Independent drilling modules for sequential or simultaneous operation Counter-rotation for minimized centerline drift and high concentricity Tray handling conveyor and robot to automate non-uniform workpiece transfer Programmable workpiece...
Open the catalog to page 10Powerful four-spindle machine for production BTA drilling of holes from 12 mm to 25 mm [0.47 to 1.0 inch] diameter up to 750 mm [30 inch] deep. Additional models, configurations, and options are available, contact UNISIG. Versatile, high-precision machine for centerline bores up to 65mm [2.6 inch] dia and 1,500 mm [60 inch] deep in the toughest materials using gundrill and BTA tooling. Ultra-high feed rates using BTA tooling Rapid changeover from BTA to Gundrill tooling Hydraulic clamping chucks for increased driving torque with high-performance tools Counter-rotation for minimized...
Open the catalog to page 11B-Series BTA Drilling Machines < 800 mm Swing for On-Center Deep Hole Drilling of Cylindrical Workpieces UNISIG B-Series machines are built for high-power drilling in difficult materials. Standard models are available to address the range of flexible job shop use, as well as the expanded needs of specialty manufacturing. This precision machine series can be used for a first-roughing operation, or for creating the most complex bores to finish tolerances. DIMENSION Swing over bed Drilling depths - Ballscrew drive Drilling depths - Rack and pinion drive PERFORMANCE Max drilling diameter from...
Open the catalog to page 13B-Series BTA Drilling Machines > 800 mm Swing for On-Center Deep Hole Drilling of Cylindrical Workpieces B-Series machines with over 800 mm swing are designed to handle the largest bores and heaviest parts, while holding the close tolerances UNISIG built its reputation on. Incredible power and torque are delivered through a modern powertrain. UNISIG builds these machines to take advantage of the latest CNC motion control technologies, while simplifying mechanical systems for improved performance and reliability. DIMENSIONS Swing over bed Swing over optional gap Drilling depths PERFORMANCE...
Open the catalog to page 15S-Series Skiving and Roller Burnishing Machines for Hydraulic Cylinder Manufacturing and Tube Finishing Skiving and roller burnishing is an extremely productive method for manufacturing hydraulic cylinders. UNISIG S-Series machines are engineered to maximize tooling performance and give the operator precise control in every aspect of the process. PROCESS CONTROL Straightforward setup and operation Quick changeover between workpieces and tools Servo positioned workpiece length setup Use for high production and job shop applications Torque and thrust monitoring with trip points Automation...
Open the catalog to page 17All UNISIG Deep Hole Drilling Systems catalogs and technical brochures
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