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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG

UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG
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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG

Product catalog summary
Introduction
UNISIG specializes in deep hole drilling systems, offering durable, reliable, and efficient solutions backed by over 40 years of experience. They provide comprehensive solutions including application expertise, automation, training, and service to meet customer objectives.
Deep Hole Drilling Systems
Deep hole drilling involves a depth-to-diameter ratio of 10:1 or greater. UNISIG develops specialized equipment for these applications, focusing on precision and advanced control systems.
Product Series Overview
  • UNE6 Series: Designed for medical manufacturers, offering superior alignment and precision for small diameter gundrilling.
  • UNE Series: Optimized for job shops and production environments, balancing high-performance components with cost-effectiveness.
  • UNI Series: Modular machines for high-volume and high-accuracy deep hole drilling, offering flexibility and customization.
  • B-Series: High-power drilling machines for on-center deep hole drilling of cylindrical workpieces, suitable for difficult materials.
Industry Applications
UNISIG machines are used across various industries including aerospace, automotive, defense, hydraulics, medical, mold manufacturing, oil & gas, and steel processing, with specific machine series tailored to each industry's requirements.
Technical Specifications
The catalog provides detailed specifications for each machine series, including spindle configurations, drilling diameters, speeds, and power requirements. Modular construction allows for additional configurations and customization.
Machine Specifications
UNISIG offers a range of machines, including the USC BTA drilling machine with a 50-taper milling spindle and the S-Series skiving and roller burnishing machine, capable of producing precision bores up to 42 feet deep.
Automation Solutions
UNISIG provides various automation solutions for gundrilling and BTA deep hole drilling systems, including pneumatically driven pick-and-place units, magazine loaders, walking beam shaft loaders, programmable shaft loaders, heavy part loaders, servo-driven gantry systems, robotic automation, conveyor-fed and pallet automation, and bulk feeders.
Machine Controls
UNISIG machines are equipped with PLC-based controls for non-CNC applications, emphasizing ease of use and reliability, built on industrial-grade SIEMENS components.
Durable Tooling and Accessories
UNISIG provides durable tooling and accessories engineered to integrate with their machines, ensuring stability, support, and accuracy.
Deep Hole Drilling Tools
The document outlines various tools used in deep hole drilling, such as push-counter boring/reaming tools, pull boring tools, trepanning tools, bottom forming tools, skiving and roller burnishing tools, bottle boring tools, and tube finishing tools.
Deep Hole Drilling Methods
  • Gundrilling: Utilizes internal coolant delivery and external chip exhaust, suitable for precise holes with high straightness and concentricity.
  • BTA Drilling: Employs external coolant delivery and internal chip exhaust, offering higher penetration rates.
  • Ejector Drilling: Combines internal and external coolant delivery, typically used for retrofitting lathes or machining centers.
Drilling Process Configurations
  • Rotating Tool: Used for non-symmetrical components or off-center holes.
  • Rotating Workpiece: Ideal for round parts with deep on-center holes, reducing drill drift.
  • Counter-Rotating Tool and Workpiece: Provides the best hole straightness and concentricity for round parts.
Applications and Tolerances
The document provides estimated tolerances for different diameter ranges, emphasizing that actual results depend on several factors, including process parameters, workpiece condition, and tool geometry.
Conclusion
UNISIG offers comprehensive solutions for deep hole drilling, providing application advice based on part drawings, tolerance requirements, and production volume, supported by reputable tooling manufacturers and extensive experience in drilling various materials.
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Catalog excerpts

UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-1

2022 PRODUCT CATALOG unisig.com

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-2

UNISIG® Deep Hole Drilling Systems Performance and value We seek to understand our customers' needs and develop exceptional products that achieve high performance and provide value. Durability, reliability and efficient designs are the result of our experience building deep hole drilling systems for over 40 years. More than machines Our solutions include the necessary application expertise, automation, training and service to achieve our customers' objectives as soon as the installation is finished. We stand behind our solutions UNISIG has a long view of success, and we stay with our customers...

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-3

A deep hole is defined by its depth-to-diameter ratio (D:d) of typically 10:1 or greater, sometimes exceeding extreme depths of 400:1. Common CNC machining centers may be retrofitted to perform select deep hole drilling processes. However, this setup is limited in capabilities, requires more involved setup and risks a higher rejection rate. Gundrilling for Medical Components Modular Machines for Production Drilling UNISIG develops specialized drilling equipment, supported by years of experience designing specific machines, to solve specific needs in deep hole drilling applications. These systems,...

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-4

www.unisig.com unisig.com

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-5

UNE6 Small Diameter Gundrilling Machines for Medical Manufacturers Medical manufacturers can maximize production by gundrilling on UNE6 machines after Swiss turning. With superior alignment and precision, you can confidently hold concentricity tolerances and minimize mismatch. UNISIG machines increase throughput and accuracy, and open up possibilities for the way critical parts are made. STANDARD FEATURES Counter-rotating tool and workpiece Simple 3-point leveling installation Specialized workholding for small parts Flow-based coolant system Exceptional process control UNISIG Smart Control Interface...

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-6

unisig.com unisig.com

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-7

for Job Shop and Production Environments UNE series gundrilling machines are optimized to allow anyone to bring deep hole drilling into their machine shop. Standard machine models balance high-performance components and engineering with a lower overall investment, to make the UNE machines a reliable compliment to CNC machining cells. STANDARD FEATURES Cast iron headstock and chipbox components Process monitoring with automatic interrupt Cartridge spindles with premium quality bearings Part program storage with USB transfer High precision preloaded ballscrew feed Compact construction for quick...

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-9

UNI Production Drilling Machines for High-Volume and High-Accuracy Deep Hole Drilling UNI series deep hole drilling machines are used in demanding high production or high accuracy applications. Modular construction allows build-to-order flexibility from standard components. Customization or specialized configurations are common and engineered for reliability. UNISIG’s experience with automation and tooling provides a full system with complete documentation and support. See following pages for examples of UNI machines. Single spindle, single axis Multiple spindle single axis Multiple spindle multiple...

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-10

High-accuracy gundrilling of small parts with multiple off-center and angled holes from 0.8 mm to 6 mm [0.03 to 0.25 inch] diameter up to 150 mm [6.0 inch] deep. High-volume production gundrilling of shafts with very straight holes from 3 mm to 12 mm [0.12 to 0.50 inch] diameter up to 750 mm [30 inch] deep. Integral motor spindles for high-speed drilling Independent drilling modules for sequential or simultaneous operation Counter-rotation for minimized centerline drift and high concentricity Tray handling conveyor and robot to automate non-uniform workpiece transfer Programmable workpiece headstock...

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-11

Powerful four-spindle machine for production BTA drilling of holes from 12 mm to 25 mm [0.47 to 1.0 inch] diameter up to 750 mm [30 inch] deep. Additional models, configurations, and options are available, contact UNISIG. Versatile, high-precision machine for centerline bores up to 65mm [2.6 inch] dia and 1,500 mm [60 inch] deep in the toughest materials using gundrill and BTA tooling. Ultra-high feed rates using BTA tooling Rapid changeover from BTA to Gundrill tooling Hydraulic clamping chucks for increased driving torque with high-performance tools Counter-rotation for minimized centerline...

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-13

B-Series BTA Drilling Machines < 800 mm Swing for On-Center Deep Hole Drilling of Cylindrical Workpieces UNISIG B-Series machines are built for high-power drilling in difficult materials. Standard models are available to address the range of flexible job shop use, as well as the expanded needs of specialty manufacturing. This precision machine series can be used for a first-roughing operation, or for creating the most complex bores to finish tolerances. DIMENSION Swing over bed Drilling depths - Ballscrew drive Drilling depths - Rack and pinion drive PERFORMANCE Max drilling diameter from solid...

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-15

B-Series BTA Drilling Machines > 800 mm Swing for On-Center Deep Hole Drilling of Cylindrical Workpieces B-Series machines with over 800 mm swing are designed to handle the largest bores and heaviest parts, while holding the close tolerances UNISIG built its reputation on. Incredible power and torque are delivered through a modern powertrain. UNISIG builds these machines to take advantage of the latest CNC motion control technologies, while simplifying mechanical systems for improved performance and reliability. DIMENSIONS Swing over bed Swing over optional gap Drilling depths PERFORMANCE Max...

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UNISIG DEEP HOLE DRILLING SYSTEM 2022 PRODUCT CATALOG-17

S-Series Skiving and Roller Burnishing Machines for Hydraulic Cylinder Manufacturing and Tube Finishing Skiving and roller burnishing is an extremely productive method for manufacturing hydraulic cylinders. UNISIG S-Series machines are engineered to maximize tooling performance and give the operator precise control in every aspect of the process. PROCESS CONTROL Straightforward setup and operation Quick changeover between workpieces and tools Servo positioned workpiece length setup Use for high production and job shop applications Torque and thrust monitoring with trip points Automation ready...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.