Catalog excerpts
SOLUTIONS FOR THE MEDICAL INDUSTRY SMALL DIAMETER GUNDRILLING MACHINES WE MAKE COMPLEX PROCESSES SIMPLE.
Open the catalog to page 1Gundrilling extremely precise workpieces for the medical industry is difficult without the right machines, tools, and process. The UNISIG UNE6 series machines make it possible and reliable. WE UNDERSTAND YOUR UNIQUE CHALLENGES REV REVISION HISTORY DESCRIPTION Thin wall conditions on the workpiece Complex features such as stepped holes with inspection dimensions at depth and transitions Hole straightness with concentricity to external diameter features Depth to diameter ratios from 20:1 to over 100:1 Gundrilling small diameter, deep holes, ranging from 0.8 - 6 mm [0.03 - 0.25 in] in diameter...
Open the catalog to page 2SMALL DIAMETER GUNDRILLING MACHINES FOR THE MEDICAL INDUSTRY UNISIG SOLUTIONS FOR THE MEDICAL INDUSTRY SIMPLIFIED SOLUTIONS FOR SURGICAL TOOLING Manufacturers of surgical instruments can rely on UNISIG’s decades of experience collaborating to solve your complex problems and provide the confidence to use your newly installed system to its fullest capabilities. BRING GUNDRILLING IN-HOUSE Eliminate variables and lost time from outside sources and improve throughput by incorporating a UNE6 machine into your Swiss turning cells. GUNDRILL WITH ACCURACY AND REPEATABILITY Achieve tight tolerances...
Open the catalog to page 3SINGLE SPINDLE SMALL DIAMETER GUNDRILLING UNISIG TECH SPOTLIGHT 24,000 RPM INTEGRAL MOTOR SPINDLES provide reduced vibration and very high feed rates. Tool holding options include modular quick change holders and driver extensions. 4
Open the catalog to page 4SMALL DIAMETER GUNDRILLING MACHINES FOR THE MEDICAL INDUSTRY • In a compact package, the UNE6-750-CR single spindle gundrilling machine offers everything needed to gundrill the most difficult workpieces in any shop environment GUNDRILLING Hole diameter minimum • Geared towards precision instrumentation work, this machine utilizes a counter-rotating workpiece headstock to achieve extremely high concentricity with a wide range of depth-to-diameter ratios Hole diameter maximum Part length maximum PERFORMANCE 24,000 rpm with balanced tool holders Tool spindle speed maximum Work spindle speed...
Open the catalog to page 5INDEPENDENT DUAL SPINDLE GUNDRILLING — DOUBLE SIDE UNISIG TECH SPOTLIGHT COUNTER-ROTATING WORKPIECE SPINDLES are designed for improved concentricy in high accuracy applications. Spindle rigidity is engineered for high accuracy workholding chucks. 6
Open the catalog to page 6SMALL DIAMETER GUNDRILLING MACHINES FOR THE MEDICAL INDUSTRY FEATURES • A twin spindle configuration, the UNE6-2i-250-CR contains two gundrilling spindles each operating independently on either side of the machine GUNDRILLING Hole diameter minimum • Dual-sided operation allows drilling to proceed on one spindle, while the spindle on the other side can be setup and begin a gundrilling operation separately Hole diameter maximum Part length maximum PERFORMANCE 24,000 rpm with balanced tool holders Tool spindle speed maximum • Dual operator consoles provide operation access and process...
Open the catalog to page 7INDEPENDENT DUAL SPINDLE GUNDRILLING — SINGLE SIDE UNISIG TECH SPOTLIGHT PROGRAMMABLE COOLANT SYSTEM with dedicated pumps for each spindle and very high 3,000 psi [207 bar] coolant pressure, and energy efficient options for precise temperature control. 8
Open the catalog to page 8SMALL DIAMETER GUNDRILLING MACHINES FOR THE MEDICAL INDUSTRY • The most capable twin-spindle machine in the industry, the UNE6-2i-750-CR is the solution for complex, small diameter medical gundrilling GUNDRILLING Hole diameter minimum • Fully independent dual spindle operation is accessible from a single side of the machine making the ideal one-piece flow possible when manually loaded Hole diameter maximum Part length maximum PERFORMANCE 24,000 rpm with balanced tool holders Tool spindle speed maximum • Lights-out production is possible with this compact, easy to set up machine, and...
Open the catalog to page 9UNE6-2i-750-CR IN-MACHINE ROBOTIC AUTOMATION INDEPENDENT DUAL SPINDLE GUNDRILLING UNISIG TECH SPOTLIGHT MANUAL AND AUTOMATIC WORKHOLDING SYSTEMS adapt processes easily for very high accuracy gundrilling across families of parts.
Open the catalog to page 10SMALL DIAMETER GUNDRILLING MACHINES FOR THE MEDICAL INDUSTRY UNISIG INNOVATION • The UNE6-2i-750-CR with robotics makes gundrilling difficult, extremely precise surgical instruments for the medical industry possible and automatic • The process reliability of this machine opens the door to fully-automated production of these workpieces allowing lights-out gundrilling of the most complex components • Embedded robotic automation services both spindles and transfers workpieces between them. Interchangeable workpiece tray systems fit different workpiece types and are compatible with irregular OD...
Open the catalog to page 11WITH YOU FROM START TO FINISH Our combination of engineering expertise and process collaboration ensures that manufacturers confidently understand and utilize the full capabilities of their UNISIG system upon installation. Only UNISIG gives you the maximum proficiency for the application of deep hole drilling in your part production operation. We make complex processes simple. EXTENSIVE SPARE PARTS INVENTORY FIELD SERVICE UNISIG offers a complete package. Contact UNISIG about our expert applications support, factory OE parts, and trained service technicians. Our customers count on us every...
Open the catalog to page 12All UNISIG Deep Hole Drilling Systems catalogs and technical brochures
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SOLUTIONS FOR MOLD MANUFACTURERS
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