Maintenance- and assembly instructions CTV
30Pages

MAINTENANCE AND ASSEMBLY INSTRUCTIONS CTV SERIES

The specifications in order to improve the products in this catalogue are subject to change without notice.

CONTENTS GENERAL INFORMATION Used symbols Tightening torques General safety instructions Safe operation Modification of the linear unit Labels and notices Warranty Handling the linear unit Prouct description Overview MOUNTING Fixing system - clamping fictures Fixing system - tappered / pin holes Connection plates Magnetic field sensor Mechanical and inductive switch Motor with coupling Motor with motor side drive MAINTENANCE Lubrication of the carriage and ball nut Lubricant Lubricant quantities and intervals Normal operating conditions REPLACEMENT OF ASSEMBLIES _ _ _ Replacing the floating...

GENERAL INFORMATION USED SYMBOLS Remark, note Linear Units Linear Units Linear Units Linear Units Linear Units For more information see the catalogue Do not use glue in current step Use dedicated tools for the current step Risk of coming into contact with power conducting parts! Cut off power supply! Keep Linear Unit clean! Cover it, if necessary! Use different tightening torque than in the table on page 1.005.0 TIGHTENING TORQUES Following tightening torques are recommended for screws of strength class 8.8 8.8 Screw Tightening torque Following tightening torques are recommended for screws...

MODIFICATION OF LINEAR UNIT The linear unit must not be modified without our written consent. Any such unauthorised modification will void our liability in respect of the unit. The operating company may only carry out the maintenance and repair work detailed in this Instruction Manual. LABELS AND NOTICES All notices and labels attached to the linear unit must be fully visible and must not be removed. They must ensure compliance with all the instructions contained on them. Damaged or illegible notices and labels must be replaced. WARRANTY The warranty conditions are laid down in the terms...

HANDLING THE LINEAR UNIT The Linear units are carefully packed in a HARD WOODEN BOX for a safe transportation. To take the Linear Unit out of the box, please consider the following handling instructions: - Never lift the Linear Unit by the END BLOCKS - see PICTURE A - Never grab for the CARRIAGE or the CARRIAGE WITH CONNECTION PLATE - Never grab for the PROFILE COVER (Aluminum cover) To take the Linear Unit out of the box, a suitable lifting tool is needed. Always lift and carry the Linear Unit by the main profile. The Linear Unit must be supported all the time during the handling until it...

PICTURE B is showing correct handling of the Linear Unit. The profile is more stiff in vertical alignment which prevents the deflection. PICTURE C is showing correct handling of the Linear Unit. Calculate the weight of the linear unit in order to choose the suitable lifting tool for the transportation of the Linear Unit. Please refer to the catalogue UNIMOTION - LINEAR UNITS for weight calculations. Linear Unit needs to be stored in dry place and protected against corrosion. Make sure that there is no danger for the Linear Unit to get damaged. The specifications in order to improve the...

PRODUCT DESCRIPTION Drive block with floating bearing Gap-type seal of antistatic PU strip (recirculating) Ball screw tolerance ISO7 (ISO5 available on request) Carriage; with built in Magnets Aluminum cover Aluminium profile-Hard anodized Two integrated Linear Ball Guideways Central lubrication port; both sides End block with fixed bearing The specifications in order to improve the products in this catalogue are subject to change without notice.

Identification label and additional or replacement parts of the Linear Unit 1 - ID number 2 - Serial number 3 - Type of Linear Unit (ordering code) In the case of ordering additional or replacement parts for the Linear Unit all the data from from the identification label must be given. The label must be fully visible (in particular details of the serial number) and must ensure compliance with all the instructions contained on it. Damaged or illegible labels must be replaced. MOUNTING Fixing system - clamping fixtures Linear Units Linear Units Linear Units Linear Units Linear Units the...

MOUNTING Connection plates The connection plate contains two lubrication nipples DIN 3405D for the carriage and the ball nut. Before mounting the connection plate on the Linear Unit it must be fully filled with grease. The connection plate can be removed and replaced at any time. Short Carriage version Linear Units Linear Units Linear Units Linear Units Linear Units Long Carriage version Linear Units Linear Units Linear Units Linear Units Linear Units STEP 1: The lubrication port is closed by a screw DIN 913. Remove the screw (DIN 913), which is placed on the carriage of the Linear Unit....

MOUNTING Magnetic field sensor - REED SWITCH with a HOM bracket HOM bracket Magnetic field sensor STEP 1: The magnetic field sensor must be first mounted on the HOM bracket. After mountig the switch on the HOM bracket place the HOM bracket with the switch in to the slot, designed for the HOM bracket. Mounting the HOM bracket with the switch can done on the left or right side of the profile of the Linear Unit. STEP 2: After the HOM bracket has been inserted in to the slot, position the HOM bracket with the switch in the desired location. STEP 3 STEP 3: When the HOM bracket with the switch is...

MOUNTING Mechanical and Inductive switch with the mounting bracket Activation block STEP 1: Mount the activation block on the connection plate in the desired location. The activation block can be mounted in any location along the length of the connection plate on the left or right side. After the activation block is in place in the desired location, tighten the screws. Mechanical switch with the bracket Induction switch with the bracket STEP 2: Place either the mechanical switch or the inductive switch with brackets in the slots and position them in the desired location. The mechanical or...

MOUNTING Motor with coupling If motor adapter has inner through hole of the same size its entire length. S T E P 1: Attach one half of the coupling to the shaft of the linear unit and other to the shaft of the motor. Insert coupling spider into one half of the coupling. S T E P 2: Attach motor adapter to the linear unit. S T E P 3: Attach motor to the motor adapter. If motor adapter has inner through hole with the narrowing at one end. S T E P 1: Attach motor adapter to the side on which the through hole is narower. S T E P 2: Attach complete coupling to the axle on the wider side of the...