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Cable trolleys for I-beam track for flat cables

Cable trolleys for I-beam track for flat cables
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Cable trolleys for I-beam track for flat cables

Product catalog summary
General Information: This document provides comprehensive specifications and guidelines for cable trolleys designed for I-beam tracks, specifically for flat cables. These trolleys are suitable for both indoor and outdoor environments and can function under normal and harsh conditions.
Specifications: The cable trolleys feature either plastic or steel cable supports. The trolley body is constructed from powder-coated, galvanized steel, with options for polypropylene or polyamide cable supports. They can achieve a maximum speed of 60 m/min and support a maximum load of 20 kg, operating in temperatures from -30°C to +80°C.
Design and Selection: The document outlines design rules for mobile receiver supply systems, including formulas for calculating the number of loops, trolleys, and the length of the trolley's storage area. It emphasizes the importance of evenly distributing cable weight and selecting appropriate cable length addition coefficients based on working conditions.
Product Variants: Several models, such as WK-P30, WK-P35, WK-P36, WK-P40, WK-P50, and WK-P55, are detailed with specific dimensions and weight capacities. Tables list dimensions and weights for different I-beam standards, and product sign codes are provided for easy identification.
Installation and Operation: Instructions for constructing and installing cable festoons are included, along with guidelines for the installation and operation of I-beam supply lines. Safety measures are stressed to prevent accidents during design and operation.
Additional Features: Optional features include frost-proof bearings and stainless steel construction for specific applications. Custom solutions are available for challenging environments.
Key Features: Various models are available with different dimensions and weights, suitable for specific applications. Flexible profile PRW-01 is recommended to fill gaps in cable sets. Frost-proof bearings and stainless steel options are available upon request. Design changes may occur at UNILIFT's discretion.
Usage Recommendations: Ensure even distribution of wires on cable support to balance the load. Specific trolleys are recommended for towing applications, such as WK-P36 instead of WK-P35.
Comments: Weights are specified for trolleys and clamps for beam INP 100 according to DIN 1025-1, PN-EN 10024. Contact UNILIFT for stainless steel versions or other customizations.
Installation Guidelines: I-beams should be mounted parallel to the mobile device runway to avoid collisions. The size and supporting structure of the I-beam must be selected based on the load. Installation must ensure all profile section connections are flush for smooth trolley movement.
Recommendations: Spread wires evenly on cable support to balance the load. Use frost-proof bearings for cold environments (-40°C). Stainless steel options are available upon request.
Accessories: Flexible profiles (PRW-01) are used to fill gaps in cable sets. Assistance rollers and guiding side rollers are optional features for enhanced stability.
Assembly and Operation: UNILIFT provides pre-assembled festoons for easy installation. Proper placement of towing trolleys, cable trolleys, and end clamps is crucial for efficient operation. Relief rope ties and insulated clamps are recommended for securing cables.
Safety and Installation Guidelines: Adhere to safety rules during the installation of festoon cables to prevent damage when moving trolleys with cable bundles.
Trolleys Test Drive: Verify the proper movement of festoon trolleys along the entire track, especially at beam connection areas.
Inspection and Maintenance of Power Lines: Conduct inspections approximately every three months, focusing on the wear and condition of trolley rollers and bolted joints, secure cable fixing, and the condition of cables.
Contact Information: For further assistance, contact via phone at +48 52 581 05 15 or +48 52 581 05 30, or email at [email protected] or [email protected]. Visit the website at www.unilift.pl.
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Catalog excerpts

Cable trolleys for I-beam track for flat cables-1

CABLE TROLLEYS FOR I-BEAM TRACK

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Cable trolleys for I-beam track for flat cables-2

Cable trolleys for I-beam track for flat cables (oooo)

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Cable trolleys for I-beam track for flat cables-4

Cable trolleys for I-beam track for flat cables Main design rules for mobile receivers supply systems. Main design rules for mobile receivers supply systems Cable trolleys are intended to work at normal conditions, as: environment: humidity max. 70 %, non - aggressive, dust free working place: indoor / open air temperature: -40oC … +80oC Cable trolleys supply lines can be also applied at especially hard working conditions ( aggressive environment, heat radiation, high humidity, dusty, explosion hazardous area. In that case, please ask us for develop an appropriate technical solution When designing...

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Cable trolleys for I-beam track for flat cables-5

Cable trolleys for I-beam track for flat cables (oooo) Design tips Design tips 1.Cable arrangement on cable support 2. Cable trolleys selection • Approximate weight of cables for one trolley: Gk = weight of 1 meter of cable bunch [kg/m.] Length and width of cable trolleys for flat cables: 3. Cable length addition coefficient in festoon system Cable length in festoon systemj (Look: page 4) Lw - approximate cable length [mm] b - flat cable bunch thickness [mm] 0D - cable support diameter [mm] L - approximate cable length S - towing trolley route length m - trolleys storage area length f - cable...

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Cable trolleys for I-beam track for flat cables-6

Cable trolleys for I-beam track for flat cables I-beam Parallelepiped I–beams IPE acc. DIN 1025-5, PN-EN 10034 The table shows the I–beams range for which cable trolleys are produced Attention: In trolley's sign IPE beam size is described by letter E and height h e.g. WK-P40-250x175xD160-E120 The table shows the I–beams range for which cable trolleys are produced Attention: In trolley's sign INP beam size is described by letter N and height h e.g np. WK-P40-250x175xD160-N120 Additional information We also performed cable trolleys for I-beams by other standards (eg. GOST, etc.). In this case,...

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Cable trolleys for I-beam track for flat cables-7

Cable trolleys for I-beam track for flat cables Cable trolleys with plastic cable support Specifications: Trolley body: Cable support: Towing trolley’s yoke: Rollers: Pressure pad: Bumpers: Axles, bolts, nuts: powder covered, galvanized steel polypropylene or polyamide (letter T in the type) galvanized steel polyamide with covered bearings polypropylene or polyamide rubber EPDM galvanized steel Max. trolley’s speed: Trolley’s max. load: Working temperature: Sign example: Type Cable support width mm Cable support diameter mm Plastic cable support I-beam type Sign example: Type Cable support width...

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Cable trolleys for I-beam track for flat cables-8

Cable trolleys for I-beam track for flat cables Cable trolleys with plastic cable support Towing trolleys with plastic cable support End clamps with plastic cable support

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Cable trolleys for I-beam track for flat cables-9

Cable trolleys for I-beam track for flat cables Cable trolleys with steel cable support Specifications: Trolley body: Cable support: Towing trolley’s yoke: Rollers: Pressure pad: Bumpers: Axles, bolts, nuts: powder covered, galvanized steel galvanized steel galvanized steel polyamide with covered bearings polypropylene or polyamide rubber EPDM galvanized steel Max. trolley’s speed: Trolley’s max. load: Working temperature: Sign example: Type Cable support width mm Cable support diameter mm I-beam type Sign example: Type Cable support width mm Cable support diameter mm Comments: 1. The weight...

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Cable trolleys for I-beam track for flat cables-10

Cable trolleys for I-beam track for flat cables Cable trolleys with steel cable support Towing trolleys with steel cable support End clamps with steel cable support

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Cable trolleys for I-beam track for flat cables-11

Cable trolleys for I-beam track for flat cables Cable trolleys with steel cable support The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 36) Dimensions [mm] Towing trolleys with steel cable support The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 36) Catalog No. End clamps with steel cable support The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 36) Catalog No.

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Cable trolleys for I-beam track for flat cables-12

Cable trolleys for I-beam track for flat cables (oooo)

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Cable trolleys for I-beam track for flat cables-13

Cable trolleys for I-beam track for flat cables Cable trolleys with plastic cable support Specifications: Trolley body: Cable support: Rollers: Pressure pad: Axles, bolts, nuts: Max. trolley’s speed: Trolley’s max. load: Working temperature: Sign example: powder covered, galvanized steel polypropylene or polyamide (letter T in the type) hardened galvanized steel with covered bearings polypropylene or polyamide galvanized steel 60 m/min 30 kg -30oC to +80oC Type Cable support width mm Cable support diameter mm Plastic cable support I-beam type Sign example: Type Cable support width mm Cable support...

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Cable trolleys for I-beam track for flat cables-14

Cable trolleys for I-beam track for flat cables Cable trolleys with plastic cable support Attention: Trolley WK-P35 can't be applied as a towing trolley. For that purpose, use suitable trolley WK-P36 e.g. WKZ-P36-150x96xD63T End clamps with plastic cable support

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Cable trolleys for I-beam track for flat cables-15

Cable trolleys for I-beam track for flat cables Cable trolleys with steel cable support Specifications: Trolley body: Cable support: Rollers: Pressure pad: Axles, bolts, nuts: powder covered, galvanized steel galvanized steel hardened galvanized steel with covered bearings polypropylene or polyamide galvanized steel Max. trolley’s speed: Trolley’s max. load: Working temperature: Sign example: Type Cable support width mm Cable support diameter mm I-beam type Sign example: Type Cable support width mm Cable support diameter mm Comments: 1. The weight given in the tables is specified for trolleys...

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Cable trolleys for I-beam track for flat cables-16

Cable trolleys for I-beam track for flat cables Cable trolleys with steel cable support Attention: Trolley WK-P35 can't be applied as a towing trolley. For that purpose, use suitable trolley WK-P36 e.g. WKZ-P36-150x95xD50 End clamps with steel cable support

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Cable trolleys for I-beam track for flat cables-17

Cable trolleys for I-beam track for flat cables Cable trolleys with plastic cable support Specifications: Trolley body: Cable support: Rollers: Pressure pad: Bumpers: Axles, bolts, nuts: powder covered, galvanized steel polypropylene or polyamide (letter T in the type) hardened galvanized steel with covered bearings polyamide rubber EPDM galvanized steel Max. trolley’s speed: Trolley’s max. load: Working temperature: Sign example: Type Cable support width mm Cable support diameter mm Plastic cable support I-beam type Sign example: Type Cable support width mm Cable support diameter mm Plastic...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.