Cable trolleys and accessories for C-rail system
Cable trolleys and accessories for C-rail system
This section emphasizes the importance of safety and efficiency in designing mobile receiver supply systems. It considers environmental factors such as humidity (up to 70%) and temperature range (-40°C to +80°C), and suggests special solutions for aggressive environments.
The document details components like support arms, girder clips, end caps, track support brackets, and cable trolleys, all designed for smooth C-rail system operation.
Guidelines for selecting the appropriate C-rail power supply system are provided, including formulas and parameters like trolley route length, number of cable trolleys, and permissible cable loop height.
Specifications for C1 and C1A rails are described, including material types and bending requirements, with a table listing catalog numbers, curve radii, lengths, and weights for standard curve sections.
Details on mounting accessories such as support arm profiles, brackets, and girder clips are provided, including examples of mounting support arms with girder clips and permissible load calculations.
Cable trolleys are categorized by material and support type, with details on towing trolleys, end clamps, and control unit trolleys, highlighting their applications and specifications.
Design tips are provided to enhance efficiency and safety, along with an assembly and operation manual for installation and maintenance guidance.
This section emphasizes the importance of cables and cable glands in ensuring system reliability and safety.
- Rail Types: C1 and C1A rails in various lengths and materials, including stainless and acid-resistant steel.
- Curve Sections: Typical 90-degree curve sections with specific radii and weights for C1A rails.
- Materials: Components made from galvanized, stainless, and acid-resistant steel for durability and corrosion resistance.
- Track Couplers: LC11 and LC12 for connecting rail sections.
- Support Brackets: Types like UC12 and UC15 with load capacities and material specifications.
- End Stops and Caps: ZC10 and ZC10-ZG end stops, P30 and P40 end caps for protection.
- Girder Clips: LK-C11, LK-C12, and LK-C20 for mounting support arms.
- Mounting Instructions: Guidelines for mounting support arms using girder clips.
- Customization: Customizable support arm lengths with catalog numbers for ordering.
- Weight and Dimensions: Tables provide weights and dimensions for precise planning.
- Load Capacities: Specified for each bracket and support arm.
This document is a comprehensive guide for selecting and installing C-rail system components, focusing on material quality, load capacity, and customization options.
Specifications and material information for cable trolleys and accessories, including data on types, materials, dimensions, and load capacities.
Components primarily made from galvanized and stainless steel, with some parts in polyamide or polypropylene.
- Maximum trolley speed: 40 m/min to 63 m/min.
- Working temperature: -30°C to +80°C.
- Load capacities vary by material.
- Plastic Cable Trolleys: For lighter loads.
- Steel Cable Trolleys: For higher load capacities.
- Towing Trolleys: For towing applications.
- Stainless versions marked with 'N', acid-resistant with 'K'.
- Optional end clamps and bumpers for increased functionality.
Material choice based on environmental conditions and load requirements, with stainless steel for corrosive environments and galvanized steel for general use.
Details on materials, dimensions, load capacities, and working conditions for components like brackets, trolleys, clamps, and cable holders.
Components made from polyamide, galvanized, and stainless steel, with specific uses for each material.
Temperature range for components is -20°C to +50°C, with some up to +80°C.
Plastic components support up to 5 kg, steel components up to 10 kg for galvanized and 6 kg for stainless steel.
- Brackets: For one or two cables with specified maximum diameters.
- Cable Trolleys: Plastic and steel versions with specified maximum speeds.
- Clamps and Holders: Load capacities and dimensions detailed for various models.
Optional bumpers can be added to trolleys, increasing length by 12.5 mm or 25 mm.
This document is a comprehensive guide for selecting and understanding cable trolleys and accessories for C-rail systems, ensuring compatibility and optimal performance.
Catalog excerpts
Cable trolleys and accessories for C-rail system
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Cable trolleys and accessories for C-rail system
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Cable trolleys and accessories for C-rail system
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Cable trolleys and accessories for C-rail systemMain design rules for mobile receivers supply systems Cable trolleys are intended to work at normal conditions, as: environment: humidity max. 70 %, non - aggressive, dust free working place: indoor / open air temperature: -40oC ... +80oC Cable trolleys supply lines can be also applied at especially hard working conditions ( aggressive environment, heat radiation, high humidity, dusty, explosion hazardous area). In that case, please ask us for develop an appropriate technical solution When designing the power system must include provisions to prevent...
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Cable trolleys and accessories for C-rail systemC-rail power supply system selection DESIGNATIONS: RELATIONS: s - length of towing trolley route [m] a - cable trolley length [m]] z - number of cable trolleys n - number of loops h - cable loop height [m] (for curve track hmax = 0,3 • curve radius R ) H - permissible height of cable loop [m] m - length of trolley storage area [m] md - trolley storage area length addition (minimim md> a ) [m] f - cable length addition coefficient f = 1,1 4 1,2 D - cable support diameter [m] L - length of the track of the guide C rail [m] L - length of supply wire...
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Material: - cold formed, Sendzimir galvanized steel PN-EN 10327 - stainless steel 1.4301 - acid resistant steel 1.4571 - axial moment of inertia [cm4] - axial section modulus [ cm3] C1 and C1A curve sections are bended on client's request. They are made of straight 4 m long C-rail sections. Min. bending radius R = 750 mm. Bending angle according to request. To perform the C-rail curve section, please attach a picture (drawing) of curve track with all necessary dimensions: bending radius R [mm], bending angle [degrees], bending surface.
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Cable trolleys and accessories for C-rail system Track support bracket UC15 Catalog No. • UC15 can be used only for CIA rail at low loads Material: body - galvanized steel - stainless steel 1.4301 bolts, nuts - galvanized steel - stainless steel 1.4301 Maximum load: 10 kg
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Cable trolleys and accessories for C-rail systemTrack support bracket UC16-1, UC16-2 io‘ -g-h Material: body - galvanized steel - stainless steel 1.4301 bolts, nuts - galvanized steel - stainless steel 1.4301 Track support bracket UC11, UC11a, UC11b Material: body - galvanized steel - stainless steel 1.4301 - acid resistant steel 1.4571 bolts, nuts - galvanized steel - stainless steel 1.4301 - acid resistant steel 1.4571 f UC11 - with bolts, angle plate and square nut • UCIIa - without bolts, angle plate and square nut UC11b - with bolts, angle plate but without square nut Track support bracket...
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Cable trolleys and accessories for C-rail system Coupler-holder LC11-UC1, LC11-UC3 C11-UC1 i_C11-UC3 Material: body - galvanized steel bolts, nuts - galvanized steel Maximum load: 150 kg End stop ZC10, ZC10-ZG Material: body - galvanized steel - stainless steel 1.4301 bolts, nuts - galvanized steel - stainless steel 1.4301 bumper - rubber EPDM ? End bumper should be mounted on the C-rail between • the first trolley and end clamp (or regulated clamp). Bolt with square nut M8x25/N. Square nut M8-4KT 25x30 Square nut - galvanized steel - stainless steel 1.4301 - acid resistant steel 1.4571 bolt,...
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Cable trolleys and accessories for C-rail system Examples of mounting support arms with girder clips Support mounted on higher shelf L B/2 Track support bracket UC12 or UC11, UC15 or UC16-1, UC16-2 Track support bracket UC12-1 Support mounted on lower shelf (holes on request) M8x50 M10x60 Track support bracket UC12 or UC11, UC16-1, UC15 Track support bracket UC12-1 Permissible support arm load P. [kg] P – overall load [kg] L1 – active support arm length [mm] f - support arm deflection [mm] L – support arm length [mm] A – distance from I-beam axis to bracket axis [mm] B – I-beam footing width...
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Material: - cold formed, Sendzimir galvanized steel PN-EN 10327 T There is a possibility to request other support arm lengths, than signed in the tables. • In that case, give the type and catalog number as follows: type: Kl-CI/length [mm], catalog No. 1006.00-length [mm] type: Kl-CIA/length [mm], catalog No 1006.10-length [mm] type: Kl-C2/length [mm], catalog No 2006.00-length [mm] Example: for support arm length 1150 mm designation will be as follows: type KL-C1/1150 catalog No. 1006.00-1150 type KL-C1A/1150 catalog No. 1006.10-1150 type KL-C2/1150 catalog No. 2006.00-1150
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Cable trolleys and accessories for C-rail systemSupport arm bracket KK-C11 Material: bracket - carbon steel - stainless steel 1.4301 pressure plate - galvanized steel - stainless steel 1.4301 bolts, nuts - galvanized steel bracket pressure plate bolts, nuts - galvanized steel - stainless steel 1.4301 - galvanized steel - stainless steel 1.4301 - galvanized steel - stainless steel 1.4301 I • Bracket for support arms type C2
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Cable trolleys and accessories for C-rail systemGirder clip LK-C11 Material: girder clip - galvanized steel - stainless steel 1.4301 - acid resistant steel 1.4571 square nut - galvanized steel - stainless steel 1.4301 - acid resistant steel 1.4571 bolt, pad - galvanized steel - stainless steel 1.4301 - acid resistant steel 1.4571 • Example fixing (page 10) n - stainless version K - acid resistant steel
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Material: - galvanized steel- stainless steel 1.4301 N - stainless version Swinging towing arm ZW1 Material: - galvanized steel- stainless steel 1.4301 N - stainless version
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Cable trolleys and accessories for C-rail system Cable trolleys for flat cables sign example Plastic cable trolleys sign example: Type Type rollers Cable support length [mm] Cable support width [mm] Cable support diameter [mm] Plastic cable support (without letter T - steel cable support) Steel cable trolleys sign example: Type Cable support length [mm] Cable support width [mm] Cable support diameter [mm] Plastic cable support (without letter T - steel cable support) End clamps sign example: Type Cable support width [mm] Cable support diameter [mm] Plastic cable support (without letter T - steel...
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- Flexible cable
- Industrial cable
- Halogen-free cable
- Optical cable
- Armored cable
- Optical data cable
- Control station box
- Outdoor cable
- IEC switch
- Mechanical switch
- Steel rail
- Flexible optical cable
- Metal cable trolley
- Armored optical cable
- Halogen-free optical cable
- Galvanized steel cable trolley
- Outdoor optical cable
- Conductor rail
- Power optical cable