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Cable trolleys and accessories for C-rail system - C2

Cable trolleys and accessories for C-rail system - C2
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Cable trolleys and accessories for C-rail system - C2

Product catalog summary
Main Design Rules for Mobile Receivers Supply Systems: This section outlines the design rules for mobile receivers in C-rail systems, emphasizing safety measures to prevent accidents. It specifies environmental conditions such as a maximum humidity of 70%, non-aggressive, dust-free environments, and temperature ranges from -40°C to +80°C. Special conditions like aggressive environments or explosion hazards require custom solutions.
Components of Supply C-rail System: Key components include support arms, girder clips, end caps, track support brackets, C-rail supply festoons, track couplers, towing trolleys, cable trolleys, end clamps, and control festoons. These components are designed to function under specified normal conditions.
C-rail Power Supply System Selection: This section provides formulas and parameters for selecting the appropriate C-rail power supply system, including variables such as the length of the towing trolley route, cable trolley length, number of loops, and permissible cable loop height. It details the relationships between these variables to calculate the total length of supply wire and other critical dimensions.
Rails and Track Components: Specifications for Rails C2 and C2-R (curve sections) are provided, including material details and dimensions. Track couplers and support brackets are described with their material composition, maximum load capacities, and catalog numbers for ordering.
Mounting and Load Specifications: This section includes examples of mounting support arms with girder clips, permissible support arm loads, and calculations for support arm length using girder clips. It also details the specifications for various track support brackets and their load capacities.
Cable Trolleys and Accessories: Different series of cable trolleys are described, including those with plastic and steel cable supports. The document provides examples of cable trolleys for flat and round cables, towing trolleys, and end clamps, along with their respective series and specifications.
Additional Accessories: The document lists additional accessories such as bumpers, plastic and steel cable supports, separators, plastic rope ties, and technical chains. It also includes design tips and an assembly and operation manual for the C-rail supply line.
Specifications:
  • Maximum Trolley Load: Varies by series, ranging from 10 kg to 32 kg.
  • Maximum Trolley Speed: Typically 50 m/min to 80 m/min.
  • Working Temperature: Ranges from -30°C to +80°C depending on the series.
Materials:
  • Body: Galvanized steel, sometimes powder painted.
  • Cable Support: Options include galvanized steel, polyamide PA, and polypropylene PP (on request).
  • Rollers: Covered rolling bearings.
  • Bumpers: Rubber EPDM.
  • Bolts and Nuts: Galvanized steel.
Procedures:
  • End stops should be mounted from the trolley side before the end clamp.
  • Cable trolleys can be equipped with one or two bumpers, increasing the trolley length by 12.5 mm or 25 mm respectively.
Catalog Information: The document lists various catalog numbers, types, dimensions, and weights for different trolley models, providing detailed specifications for each.
Recommendations:
  • Use the flexible profile PRW-01 to fill gaps in the set of cables.
  • Order the appropriate cable holder type UL-... for chosen trolleys.
Key Data from Tables: The tables provide detailed dimensions and weights for each trolley type, allowing for precise selection based on specific needs.
Festoon Cables: ILIFT offers a variety of festoon cables used in systems like festoon systems, cable reels, and energy guiding chains. These cables are characterized by their flexibility and low curve radius, allowing for compact bundling. The document lists several types of flat and round cables, specifying their insulation materials (PVC, rubber, PUR) and whether they are shielded or unshielded.
Cable Glands: UNILIFT provides a wide range of cable glands suitable for the cables mentioned. These include plastic and nickel-plated brass glands, available in PG and metric sizes, as well as special and universal glands.
Assembly and Operation: Instructions are provided for the assembly of C-rail tracks, including the mounting of C-rails, installation of end bumpers, and arrangement of cables on supports. The document stresses the need for regular inspections and maintenance of the supply line components.
Design and Calculation Tips: The document includes formulas for calculating cable lengths and coefficients in festoon systems, considering factors like trolley speed and cable loop height. It also provides guidelines for arranging cables in clamps and using relief ties.
Inspection and Maintenance: Regular inspections are recommended every three months to ensure the proper functioning of cable trolleys, rail connections, and cable fastenings.
Contact Information: The document concludes with contact details for UNILIFT, including their address, phone number, and email for inquiries and further information.
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Catalog excerpts

Cable trolleys and accessories for C-rail system - C2-1

Cable trolleys and accessories for C-rail system

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Cable trolleys and accessories for C-rail system - C2-2

Cable trolleys and accessories for C-rail system

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Cable trolleys and accessories for C-rail system - C2-3

Cable trolleys and accessories for C-rail system

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Cable trolleys and accessories for C-rail system - C2-4

Cable trolleys and accessories for C-rail system Main design rules for mobile receivers supply systems Cable trolleys are intended to work at normal conditions, as: environment: humidity max. 70 %, non - aggressive, dust free working place: indoor / open air temperature: -40oC … +80oC Cable trolleys supply lines can be also applied at especially hard working conditions ( aggressive environment, heat radiation, high humidity, dusty, explosion hazardous area). In that case, please ask us for develop an appropriate technical solution When designing the power system must include provisions to prevent...

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Cable trolleys and accessories for C-rail system - C2-5

Cable trolleys and accessories for C-rail systemC-rail power supply system selection RELATIONS: DESIGNATIONS: s - length of towing trolley route [m] a - cable trolley length [m]] z - number of cable trolleys n - number of loops h - cable loop height [m] (for curve track hmax = 0,3 • curve radius R ) H - permissible height of cable loop [m] m - ength of trolley storage area [m] md - trolley storage area length addition (minimim md > a ) [m] f - cable length addition coefficient f = 1,1 4 1,2 D - cable support diameter [m] L - length of the track of the guide C rail [m] L - length of...

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Cable trolleys and accessories for C-rail system - C2-6

Material: - cold formed, Sendzimir galvanized steel PN-EN 10327 C2 curve sections are bended on client's request. They are made of straight 4 m long C-rail sections. Min. bending radius R = 1000 mm. Bending angle according to request. To perform the C-rail curve section, please attach a picture (drawing) of curve track with all necessary dimensions: - bending radius R [mm], - bending angle [degrees], - bending surface. Material: body - galvanized steel bolts, nuts - galvanized steel

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Cable trolleys and accessories for C-rail system - C2-7

Material: body - galvanized steel bolts, nuts - galvanized steel UC22 i UC24 - with bolts and square nuts UC22a i UC24a - without bolts and square nuts Track support brackets UC25-1, UC25-2 KC2 102017 EN UC25-1 - with bolts and square nuts UC25-2 - without bolts and square nuts Material: body - galvanized steel bolts, nuts - galvanized steel

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Cable trolleys and accessories for C-rail system - C2-8

Track support bracket UC23 C2 Material: body - galvanized steel bolts, nuts - galvanized steel Material: body - galvanized steel bolts, nuts - galvanized steel Track support bracket to be walded UC25-3 1 in1 4 i1 . 50 . Material: body - carbon steel bolts, nuts - galvanized steel

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Cable trolleys and accessories for C-rail system - C2-9

Material: body - carbon steel bolts, nuts - galvanized steel Material: body - galvanized steel bolts, nuts - galvanized steel End stops ZC20, ZC20-ZG 30 68 ft itM10x20 Material: body bolts, nuts bumper - galvanized steel - galvanized steel - rubber EPDM

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Cable trolleys and accessories for C-rail system - C2-10

Material: - galvanized steel End caps P40, P50 Material: plastics Flexible filing profile Material: thermoplastic elastomer Flexible profile is designed for fill in the free space in a bunch of cables between clamping surfaces made by cable support and part of trolley or end clamp body. The application of flexible profile provides steady pressure on the cables in case of the large difference in cross-section. Profile is available in lengths that are multiples of 1 meter

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Cable trolleys and accessories for C-rail system - C2-11

Cable trolleys and accessories for C-rail system Examples of mounting support arms with girder clips Support mounted on higher shelf L L Support mounted on lower shelf (holes on request) Permissible support arm load P - overall load [kg] L1 - active support arm length [mm] f - support arm deflection [mm]] L - support arm length [mm] A - distance from I-beam axis to bracket axis [mm] B - I-beam footing width [mm] k - length addition coefficient [mm] f • In case of Cl, CIA support arms with P40 end caps, coefficient „k” should be increased by 30 mm www.unilift.pl_

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Cable trolleys and accessories for C-rail system - C2-12

Material: body - galvanized steel bolts, nuts - galvanized steel Track support brackets UC12-1 are used for mounting C1 and C1A-rails in C2 support arms

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Cable trolleys and accessories for C-rail system - C2-13

TT Material: - galvanized steel Girder clamp LK-C12 Material: - galvanized steel Girder clamp LK-C11 Material: - galvanized steel

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Cable trolleys and accessories for C-rail system - C2-14

Material: - galvanized steel Swinging towing arm ZW1 Material: - galvanized steel

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Cable trolleys and accessories for C-rail system - C2-15

Cable trolleys and accessories for C-rail system Cable trolleys for flat cables sign example Cable trolleys sign example: Type Cable trolley length [mm] Cable support width [mm] Cable support diameter [mm] Plastic cable support (without letter T - steel cable support) End clamps sign example: Type Cable support width [mm] Cable support diameter [mm] Plastic cable support (without letter T - steel cable support) Cable trolleys for round cables sign example Cable trolleys sign example: Type Cable trolley length [mm] End clamps sign example: Cable trolleys sign example: Type Cable trolley length...

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Cable trolleys and accessories for C-rail system - C2-16

Cable trolleys and accessories for C-rail system for flat cables Cable trolleys with plastic cable support series C21P Material: body rollers axle cable support separator bolts, nuts nuts - galvanized steel - covered rolling bearings - galvanized steel - polyamide PA - polypropylene PP (on request) - polyamide PA - polypropylene PP (on request) - galvanized steel - polyamide PA (for polyamide cable support D50T) Maximum trolley speed: 50 m/min Maximum trolley load: 20 kg f Cable trolleys can be also equipped in one or two bumpers ZG-01 (page 33). • As a result, trolley length is increased...

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Cable trolleys and accessories for C-rail system - C2-17

Cable trolleys and accessories for C-rail system for flat cables End clamps with plastic cable support series C21P Material: body - galvanized steel cable support - polyamide PA - polypropylene PP (on request) separator - polyamide PA - polypropylene PP (on request) bolts, nuts - galvanized steel (for polyamide cable support D50T) Maximum end clamps load: 20 kg End stop should be mounted from trolleys side, before the end clamp.

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Cable trolleys and accessories for C-rail system - C2-18

Cable trolleys and accessories for C-rail system for flat cables Cable trolleys with steel cable support series C21P Material: body rollers axle cable support separator bolts, nuts - galvanized steel - covered rolling bearings - galvanized steel - galvanized steel - polyamide PA - polypropylene PP (on request) - galvanized steel Maximum trolley speed: 50 m/min Maximum trolley load: 25 kg J Cable trolleys can be also equipped in one or two bumpers ZG-01 (page 33). • As a result, trolley length is increased by 12,5 mm (with one bumper) or by 25 mm (with two bumpers). Towing trolleys with...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.