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UNIFLEX-Hydraulik GmbH The Best Return on Investment

UNIFLEX-Hydraulik GmbH The Best Return on Investment
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UNIFLEX-Hydraulik GmbH The Best Return on Investment

Product catalog summary
Introduction
UNIFLEX-Hydraulik GmbH, established in 1972, is a prominent global supplier of hose assembly production machines, known for its innovative and ergonomic hose crimpers with IPC Control systems.
Innovation and Sustainability
UNIFLEX focuses on sustainable and innovative hose processing solutions, maintaining high-quality standards through custom-made products and classical manufacturing processes.
Digitalization
The company has adopted digital transformation with the UNIFLEX Wireless Management System (UWMS), enhancing data management and remote operation capabilities.
Unique Slide Bearing Technology
UNIFLEX crimpers feature a unique slide bearing technology that reduces friction and maintenance, ensuring efficient operation and a reliable return on investment.
Product Range
  • Service Crimpers: Compact, universal, and low-maintenance.
  • Production Crimpers: High-volume production with ergonomic design.
  • Cutting Machines: Precise hose cutting.
  • Special Equipment: Includes marking, bending machines, and test benches.
Customer Focus and Service
UNIFLEX prioritizes customer satisfaction with tailored solutions and a two-year warranty on all devices.
Conclusion
UNIFLEX is a leader in hydraulic equipment manufacturing, focusing on innovation, quality, and customer service.
Technical Specifications and Features
The document details specifications for crimping machines, including crimp force, speed, noise level, and compatible dies. Advanced technologies like greaseless slide bearing technology are highlighted.
Options and Controls
Machines offer various control options and power settings to suit different operational needs.
Applications
Machines are suitable for crimping a wide range of fittings, including challenging 90° elbow fittings, for both workshop and mobile applications.
Technical Data Highlights
Key data includes crimp force ranging from 1,800 kN to 3,700 kN and maximum crimp range up to 145 mm.
Procedures
Includes the use of the Industrial Crimp Calculator (ICC) for calculating crimp diameters and package descriptions for different machine models.
Standards and Recommendations
Recommendations for maintaining slide bearings and advice on technological obsolescence frequency are provided.
Key Features and Benefits
UNIFLEX's slide bearing technology reduces friction and energy consumption, offering environmental benefits and cost-effectiveness.
Cost Analysis
A cost analysis shows significant economic advantages of UNIFLEX machines over a 23-year lifecycle.
Environmental Impact
UNIFLEX machines offer reduced CO2 emissions due to their energy-efficient operation.
Conclusion
UNIFLEX machines are a superior investment due to their innovative technology, cost savings, and environmental benefits.
Overview of UNIFLEX Paperless and Wireless Management Systems
The document outlines the UNIFLEX Paperless Management System (UPMS) and Wireless Management System (UWMS) for integrating ERP systems with machine operations.
Specifications
The system supports XML and SQL connections for data transfer and includes a SIMATIC IPC277E with a 12" touch screen.
Procedures
Describes the process of preparing work order data in XML format and sending it to machines for execution.
Norms and Standards
The system ensures traceability of production data and error minimization.
Recommendations
Utilize the system for improved production control and quality control.
Advantages
The system offers improved production efficiency and enhanced quality control.
Overview of Hose Cutting Machines
The document provides information on hose cutting machines and accessories, covering specifications and recommendations for different models.
Specifications and Features
  • UNIFLEX EM 120: Electric hose-cutting machine with Industry 4.0 capabilities.
  • EMI 150 and EMI 200: Compact, mobile machines for cutting hoses up to 6" and 8".
  • UPG 10: Guillotine-style machine for cutting industrial hoses.
  • USC Series: Planetary cutting machines for corrugated metal and PTFE hoses.
Technical Data
  • EM 115 vs EM 120: Differences in diameter support and electric feed.
  • EMI 150 vs EMI 200: Differences in maximum hose diameter capacity.
  • UVC 50 FSD vs UVC 100 FSD: Differences in volume flow and vacuum capacity.
Recommendations and Best Practices
  • Use the UVC 100 suction and filter device with the EM 120 for optimal performance.
  • Consider TM C cutting blades for reduced debris and heat generation.
Accessories and Options
  • Various hose guides and adapters are available.
  • Marking and bending machines for precise hose assembly.
Overview of Marking and Skiving Machines
The document provides specifications and operational guidelines for marking machines, hose retention systems, and skiving machines.
Specifications
Details specifications for marking type sets and the POP-LOCK system components.
Procedures
Instructions for using the POP-LOCK system and the skiving process.
Standards and Recommendations
Emphasizes safety standards and regulations in hose assembly and testing.
Tools and Equipment
Comprehensive list of tools and kits, including the POP-LOCK Tool-Kit.
Key Features
Highlights modular design, reliability, and innovative features of UNIFLEX products.
Technical Specifications Overview
Details technical specifications for test benches and cleaning machines, including models P 160, P 180, P 250, P 260, P 320, and P 350.
Key Features and Innovations
  • Modular Design: Adaptable test benches for specific testing needs.
  • Advanced Control Systems: Enhanced automation and data management capabilities.
  • Environmental Considerations: Use of non-toxic cleaning agents and greaseless operation.
Conclusion
Highlights the versatility and advanced features of test benches and cleaning machines, emphasizing modularity, automation, and environmental responsibility.
Overview of PFM and UTS Options
The document provides information on PFM and UTS options, special equipment for automotive hose production, and training programs.
PFM and UTS Options
PFM enhances crimping quality, while UTS facilitates data entry and documentation.
Special Equipment
Specialized presses for automotive hose production, offering high precision and adjustable press forces.
Technical Specifications
Includes detailed technical data for various models.
Training Programs
UNIFLEX offers training for hose assembly and machine maintenance.
Global Presence
UNIFLEX has a global presence with offices in multiple countries, providing local support and sales services.
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Catalog excerpts

UNIFLEX-Hydraulik GmbH The Best Return on Investment-1

Main Catalog The Best Return on Investment

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UNIFLEX-Hydraulik GmbH The Best Return on Investment-2

UNIFLEX hose crimpers with the proven IPC Control system are setting standards for quality, cost effectiveness and ergonomic operations. UNIFLEX: 50 years on the road to the future Customer requirements with a focus on technology and services UNIFLEX-Hydraulik GmbH was founded in Frankfurt am Main in 1972. Thanks to the pioneering innovations and the extraordinary product quality, the flourishing company rapidly developed into one of the worldwide leading suppliers of machines for the production of hose assemblies. Innovation and sustainability in hose processing UNIFLEX-Hydraulik GmbH has been...

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UNIFLEX-Hydraulik GmbH The Best Return on Investment-3

The machine manufacturing plant Utmost care for highest quality At UNIFLEX, there are no production lines and there is no mass production. The hose crimpers and all other devices and machines are produced in line with classical manufacturing processes, by hand and mostly only to order. Everybody is talking about digital transformation, and UNIFLEX takes action – for a long time already. In order to be able to offer all UNIFLEX customers innovative, computer-controlled devices, the company has developed the UNIFLEX Wireless Management System (UWMS) subsequent to the Control.2 system that has proved...

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UNIFLEX-Hydraulik GmbH The Best Return on Investment-4

Page 05-30 Service Crimpers Page 31-58 Production Crimpers We want to be the partner who supports all customers with “half a century of experience”. This philosophy drives us to meet the highest customer expectations as regards to quality and service, to continually enhance our internal processes and to design them with greater transparency for all. Our impetus is the will to create solutions. Therefore, we listen and cooperate as a prudent partner to ensure our quality and service are unparalleled. Hence, staff members at UNIFLEX are especially motivated, because they are ambitious to have satisfied...

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Service Crimpers Compact, universal and powerful.

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UNIFLEX-Hydraulik GmbH The Best Return on Investment-6

Service Crimpers • No greasing improves cleanliness of machine • Prolongs the machine‘s lifetime • Maximum productivity with very low maintenance costs • No risk of prematurely damaging the crimping head • End product can be used in sanitary applications without cleaning • 20% more capability for crimping stronger or more difficult couplings versus our competition’s equivalent crimpers • Consistently accurate crimp result • Slide bearings on the crimp tool improve efficiency up to 20%, reduce friction and help keep the tool free of contaminants Universal • For all types of hoses and fittings...

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UNIFLEX-Hydraulik GmbH The Best Return on Investment-7

Front view Compact Light weight Good value Well suited for Factory warranty in years Service Crimpers

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SL 3 Next-generation crimper for low pressure hose assemblies. Two-in-one solution with integrated die sets O5 and O15 for DN 03-16. With the SL 3-16 M, UNIFLEX innovates the existing crimper: Two integrated die sets in one tool. No more lost time changing the die. Just change the handle and you are already crimping the other size. No risk of losing dies, no dirty hands, no “time lost”. With the built-in handle, you can easily carry it anywhere. SL 3-32 M and SL 3-75 complete the range with large opening travel up to 3". Service Crimpers

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UNIFLEX-Hydraulik GmbH The Best Return on Investment-9

Technical Data ** With master dies. Dies 150: 6.9 mm and 14.9 mm. Description Service Crimpers 09

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UNIFLEX-Hydraulik GmbH The Best Return on Investment-10

SH 2 (S 2) Must workshops and mobile service teams do without the power and reliability of large stationary crimpers? UNIFLEX‘s answer is a definite “no“. Our compact, multi-purpose workshop crimpers prove that the advantages of the legendary slide bearing technology can also be used in light-weight, inexpensive equipment that will fit into almost any vehicle and workshop. The SH 2 series models offer an optimal force-to-weight ratio of 1" 4 SP at a weight of 29 kg, a large opening stroke up to 22 mm (0.87") and a maximum pressing range up to 63 mm (2.48"). Service Crimpers

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UNIFLEX-Hydraulik GmbH The Best Return on Investment-11

Technical Data Speed (mm/sec) Close Crimp Drive * According to the fitting. ** With master dies. *** 7 bar/98 psi. Packages page 28 / Accessories and options page 56 Description Service Crimpers 11

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UNIFLEX-Hydraulik GmbH The Best Return on Investment-12

HM 200 As the unrivaled classic in the 1" field, with its narrow, innovative construction, high level of user friendliness, versatility and long service life, the HM 200 sets the unbeatable standard for quality and cost effectiveness. Its compact construction allows for ergonomic working. The use of different die sets allows pressing of all types of fittings, and the proven greaseless slide bearing technology reduces maintenance costs. The Ecoline model is hydraulically controlled and has a separate tank to save space in workshops. Service Crimpers

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UNIFLEX-Hydraulik GmbH The Best Return on Investment-13

HM 200 | HM 200 Ecoline Technical Data Bigg HM 200 HM 200 Ecoline Technical Data * According to the fitting. Packages page 28 / Accessories and options page 56 SC = Press tool with Cylinder Description The micrometer allows you to easily set the crimping diameter. The large opening stroke allows you to pass 90° fittings without changing the crimp dies. The 12 VDC/24 VDC units offer space- and weightsaving application options, e.g. for fitting service trucks. L x W x H (mm) A box with master dies is available in a package. For mobile applications the HM 200 is also ideally suitable.

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SC 3 (S 3) | SC 4 (S 4) Due to their narrow and innovative construction, high level of user friendliness and long service life, the SC 3 and SC 4 set new standards for quality and cost effectiveness. Their compact construction allows for ergonomic working. The use of long master dies allows you to crimp 90° elbow fittings up to 1 ¼" for SC 3 and 1 ½" for SC 4, with the tried and tested greaseless slide bearing technology, which reduces maintenance costs and increases the product quality. Because the 4-cylinder technology keeps press waste away from the die, UNIFLEX offers a 3-year warranty for...

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Technical Data * According to the fitting. Packages page 28 / Accessories and options page 56 SC = Press tool with Cylinder Description The SC 3- and SC 4-series is fitted with the clean slide bearing technology. The SC 3- and SC 4-series can be used to crimp short 90° elbow fittings with a long drop. This is impossible for other conventional machines. With the double pin connection, it is possible to crimp on the front and rear sides. The 12 VDC/24 VDC units offer space- and weightsaving application options, e.g. for fitting service trucks. L x W x H [mm 441 x 291 x 296; 21 kg PB 239-MD-0 70...

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All Uniflex-Hydraulik GmbH catalogs and technical brochures

  1. Main catalogue

    116  Pages

  2. HM3H

    2  Pages

  3. HM220_HM225

    2  Pages

  4. Catalogue

    60  Pages

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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