Production Crimper

Production Crimper
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Production Crimper

Product catalog summary
Overview: The document provides comprehensive information on UNIFLEX production crimpers, emphasizing their innovative, productive, and durable features. Key highlights include greaseless operation, universal application, ergonomic design, and environmental friendliness. Additionally, it covers the functionalities of an industrial crimping machine controlled via an Industrial PC (IPC) with a 12" touch panel and integrated RFID reader.
Specifications: UNIFLEX crimpers feature slide bearings that enhance efficiency by up to 20%, reduce friction, and eliminate the need for greasing, thus prolonging machine life and reducing maintenance costs. They are suitable for sanitary applications and can handle stronger couplings with 20% more capability than competitors. The IPC includes interfaces like Ethernet RJ45, USB 3.1, and supports multiple languages with customizable factory settings.
Universal Application: Designed for all types of hoses and fittings, the crimpers feature a fixed 6-o'clock die for efficient product positioning and a quiet hydraulic system.
Ergonomics and Environment: Engineered for ease of use, these machines contribute to maximum productivity and are designed to last, reducing environmental impact.
Product Range: Various models such as HM 450, HM 480, and others are detailed with specific technical data including crimp force, noise level, and dimensions.
Technical Data: Each model is described with specifications like crimp force, control system, fitting capabilities, and crimp range. For instance, the HM 3 H model has a crimp force of 750 kN and operates at a noise level of 53 dBA.
Control Systems: Advanced control parameters include crimping by pressure, pressure force monitoring, multistep crimping, and data logging. The Control C.2 and IPC controllers offer intuitive operation with a color touch display.
Environmental Impact: The long-lasting equipment contributes to CO2 reduction, aligning with environmental protection goals.
Control and Operation: The machine can be controlled via a Quick Menu or Production Menu, allowing easy input of crimping dimensions and pressure. The PFM option enhances quality control by setting pressure limits and recording errors.
Data Management: The UNIFLEX Wireless Management System (UWMS) and Paperless Management System (UPMS) facilitate data management and traceability, integrating with ERP systems for streamlined production management.
Quality Control: Features like the Machine Capability Index (CMK) and interval forming ensure precise control over the crimping process. The UNIFLEX Label System (ULS) provides labeling options for tracking and maintenance.
Additional Features: Options such as Pressure Force Control (PFC) and strain gauges enhance adaptability to different materials. Accessories like foot mice and barcode scanners improve user interaction and efficiency.
Advantages: The system offers reduced setup times, consistent quality, and improved customer satisfaction through enhanced traceability and data analysis capabilities.
Procedures: The process involves fetching work orders from an ERP system, executing crimping operations, and storing results in XML files. The system guides operators on die installation and crimping procedures.
Standards and Recommendations: Supports marking and crimping according to DIN 20066, EN 853, EN 854, EN 856, and EN 857 standards, recommending specific accessories for enhanced functionality.
Data and Analysis: Emphasizes the importance of data for statistical evaluation and process optimization, reducing errors and administrative tasks.
Accessories and Options: Lists accessories like workbenches and die storage solutions, specified for compatibility with different machine models.
Conclusion: UNIFLEX crimpers are presented as a cost-effective investment focusing on quality, efficiency, and environmental sustainability, supported by a global service network.
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Catalog excerpts

Production Crimper-1

Production Crimpers Innovative, productive and durable.

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Production Crimper-2

Production Crimpers Greaseless • Slide bearings on the crimp tool improve efficiency up to 20%, reduce friction and help keep the tool free of contaminants. • No greasing improves cleanliness of machine. • Prolongs the machine‘s lifetime. • Maximum productivity with very low maintenance costs. Page 56-59 Accessories and Options • No risk of prematurely damaging the crimping head. • End product can be used in sanitary applications without cleaning. • 20% more capability for crimping stronger or more difficult couplings versus our competition’s equivalent crimpers. • Consistently accurate crimp...

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Production Crimper-3

The Best Return on Investment INCLUDED! The best cost of ownership With our global branches, quality UNIFLEX products and service are available almost anywhere. Customers worldwide have discovered how UNIFLEX products improve production, safety and profitability of their workplace. Long die sets and ultra rigid tool: higher crimp tolerances included Slide bearing technology: maintenance free included Hylo cylinder: saves energy included 6-o’clock die sets, thin construction and noiseless pump: ergonomic included Machine designed with high tolerance: accurate crimp and longevity included 2 year...

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Production Crimper-4

HM 3 H Due to its narrow and innovative construction, high level of user friendliness, and long service life, the HM 3 H sets new standards for quality and cost effectiveness. Thanks to its compact construction, it allows easy, uncomplicated, and “rapid” crimping. The intuitive UNIFLEX Software on the convenient Control C.2 Touch completes the HM 3 H and ensures product quality. The HM 3 H is compact and easily accessible. Production Crimpers

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Production Crimper-5

Technical data No grease: 20% less friction Opening without dies Master dies length (mm) Speed (mm/sec) Close Crimp Open Noise level Package: Machine + PB Ø 17, 20, 24, 28, 32, 40, 44, 50 + QDC 239.5 + QDS 239 B + Control C.2 A 90° elbow with long ending is no problem for the UNIFLEX HM 3 H. While our competition still searches, we have the solution. With the new two-hole system, insertion of the dies from both sides is simplified and offers the possibility of selecting two different position ( Back and front) depending on the type of type of press jaw. The HM 3 H is compact and offers good accessibility....

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Production Crimper-6

HM 222 | HM 225 Due to their narrow, innovative construction, high level of user friendliness, and long service life, the HM 222 and HM 225 set the standard for quality and cost effectiveness. Their unrivaled accessibility makes ergonomic working possible – optionally from both sides – in production and series manufacturing. The tried and tested greaseless slide bearing technology reduces maintenance costs, and the strong crimping force of up to 1400 /1600 kN is rated for widths up to 1.. Production Crimpers Special machine HM 225 with special recess

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Production Crimper-7

Technical data Technical data No grease: 20% less friction Opening without dies Master dies length (mm) Speed (mm/sec) ** Close Crimp Open Noise level * According to the fitting. ** Standard: Half power twice faster included. *** Outside master dies lenght, consult Uniflex. Package HM 222: Machine + PB Ø 17, 20, 24, 28, 32, 40, 44, 50 + QDS 239 B + QDC 239.5 + Control C.2 The clear Control C.2 and the optional UTS software provide complete documentation of production data. The compact, narrow and The fixed 6- o’clock die makes ergonomic construction safe and low-force positioning makes working...

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Production Crimper-8

HM 375 | HM 380 | HM 400 As reliable classic machines, the HM 3xx/HM 400 series unites all the outstanding properties of a production crimper. They are compact, powerful and make ergonomic working possible. Combining a convincingly solid construction with a high level of user friendliness, and long service life, the HM 3xx/HM 400 series sets a new standard for quality and cost effectiveness. Production Crimpers

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Production Crimper-9

Technical data Technical data No grease: 20% less friction Opening without dies Master dies length (mm) Speed (mm/sec) Close Crimp Open Noise level CGS (Conicity Guard System) HiDS (High Pressure Pump Dynamic Suction) ✓ Type of dies Type of dies * According to the fitting. ** With master dies. Due to the long master dies, you can crimp virtually all types of fittings. Package HM 375/ HM 380: Machine + PB Ø 17, 20, 24, 28, 32, 40, 44, 50, 57, 71 + 237.239.2L2 + QDC 239.5 + QDS 239 B + Control C.2 The fixed 6- o’clock die makes safe and lowforce positioning of the workpiece possible. The machines...

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Production Crimper-10

HM 450 | HM 480 | HM 495 Due to their compact, all-round accessible construction, high level of user friendliness, and long service life, the HM 450, HM 480 and HM 495 set the standard for quality and cost effectiveness. The crimpers‘ particularly large opening stroke and the use of long master dies allow you to crimp all types of fittings and up to 12” industrial hoses. Production Crimpers

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Production Crimper-11

Technical data Technical data No grease: 20% less friction Opening without dies Master dies length (mm) Speed (mm/sec) Close Crimp Open Noise level HiDS (High Pressure Pump Dynamic Suction) * Special dies (reduced opening). ** Pipe fittings without flange. Package HM 4xx: Machine + PB Ø 17, 20, 24, 28, 32, 40, 44, 50, 57, 71 + 237.239.2L2 + 245.237L + QDC 239.5 + QDS 239 B + Control C.2 Due to the long master dies, you can crimp virtually all types of fittings. The machines are very compact and narrow for a better work environment.

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Production Crimper-12

HM 660 | HM 665 | HM 1200 With their distinctive construction and high crimping force of up to 12000 kN, the HM 660, HM 665 and HM 1200 are some of UNIFLEX‘s powerhouses. They set the standard for quality and cost effectiveness. Using one of these models, you can easily crimp up to 12“ industrial hoses (according to the fitting). Production Crimpers

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Production Crimper-13

Technical data Technical data Type of dies Type of dies Type of dies Type of dies No grease: 20% less friction Control C.2 + Touch Control C.2 + Touch Opening without dies Master dies length (mm) Close Crimp Open Noise level L x W x H (mm) | Machine L x W x H (mm) | Power Unit Speed (mm/sec) HiDS (High Pressure Pump * Dynamic Suction) Sonderbacken (reduzierte Öffnung). ** Armaturen ohne Flansche. * Layflat hoses with special dies. ** According to the fitting. Due to the long master dies, you can crimp virtually all types of fittings. The fixed 6- o’clock die makes safe and low-force positioning...

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All Uniflex-Hydraulik GmbH catalogs and technical brochures

  1. Main catalogue

    116  Pages

  2. HM3H

    2  Pages

  3. HM220_HM225

    2  Pages

  4. Catalogue

    60  Pages

Archived catalogs

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