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Main catalogue

Product catalog summary
Introduction
UNIFLEX-Hydraulik GmbH, established in 1972 in Frankfurt, is a prominent global supplier of hose assembly production machines. Celebrating its 50th anniversary, the company is recognized for its innovation, quality, and sustainability in hose processing equipment.
Product Overview
UNIFLEX offers a diverse range of products including hose crimpers, cutting machines, perforating devices, skiving machines, embossing devices, test systems, software, and cleaning devices. These products are developed in collaboration with leading hose assembly prefabricators and users worldwide.
Innovation and Technology
UNIFLEX is dedicated to innovation, as demonstrated by its Control C.2 system and the UNIFLEX Wireless Management System (UWMS), which allows for digital management of crimping operations, enhancing efficiency and data accessibility.
Slide Bearing Technology
UNIFLEX's unique slide bearing technology reduces friction, maintenance, and energy consumption, offering significant return on investment and environmental benefits. This technology ensures cleaner operations and longer machine life.
Sustainability and Profitability
UNIFLEX machines are designed for long-term use, reducing CO2 emissions and operating costs. The slide bearing technology contributes to a lower carbon footprint and cost-effective operations.
Product Features
UNIFLEX crimpers are modular, reliable, and designed for diverse applications. They offer ergonomic designs, energy efficiency, and are suitable for both workshop and mobile use.
Customer Focus and Service
UNIFLEX emphasizes customer satisfaction through continuous product improvement, personalized service, and comprehensive support including training and demonstrations.
Conclusion
UNIFLEX's commitment to quality, innovation, and customer service positions it as a leader in the hydraulic equipment industry, with a focus on sustainable and efficient solutions.
Specifications
The document lists specifications for different models, including crimp force, control type, maximum crimp range, opening size, master dies length, speed, noise level, drive power, oil capacity, dimensions, and weight. Each model is designed for specific industrial applications, with variations in crimping capabilities and operational features.
Procedures and Features
The machines utilize greaseless slide bearing technology to reduce maintenance costs and improve product quality. They offer options for manual and pneumatic operation, with some models featuring hydraulic control. The machines are equipped with micrometers for easy crimping diameter adjustments and are suitable for mobile applications.
Norms and Recommendations
The document emphasizes the importance of using the correct die sets for different fittings and provides guidelines for selecting appropriate models based on specific industrial needs. It also highlights the benefits of the machines' compact design, which allows for ergonomic working and space-saving in workshops.
Key Data from Tables
The tables provide detailed measurements and operational parameters for each machine model, including crimp force in kN/ton, speed in mm/sec, noise level in dBA, and dimensions in mm. The tables also list the types of dies available for each model, with specific diameter and length measurements.
Technological Features
UNIFLEX machines utilize slide bearing technology, which reduces friction and maintenance costs while enhancing cleanliness and efficiency. This technology is highlighted as environmentally friendly and cost-effective, offering a significant return on investment by reducing energy consumption and extending machine life.
Product Descriptions
Each machine model is described in terms of its unique features and applications. For example, the SC 12 i is noted for its powerful crimping force and large opening, making it suitable for industrial hoses and fittings. The HM 3 H is praised for its compact design and user-friendly operation.
Options and Accessories
The document outlines available options and packages for each machine, including control systems, die types, and additional accessories. It emphasizes the flexibility and adaptability of the machines to meet various industrial needs.
Maintenance and Cost Efficiency
The document discusses the low maintenance requirements of UNIFLEX machines due to their greaseless technology. It provides cost analysis, demonstrating the long-term savings and productivity benefits of using these machines.
Environmental Impact
UNIFLEX emphasizes the environmental benefits of their technology, such as reduced CO2 emissions and energy savings. The machines are designed to be durable and efficient, contributing to sustainable industrial practices.
Control Systems
The Control C.2 and IPC systems offer intuitive operation with a color touch display, allowing for easy configuration and management of crimping parameters. The systems support data logging, quality monitoring, and remote service via network connections. The IPC includes interfaces such as Ethernet, USB, and CAN bus for enhanced connectivity.
Production Management
The document describes features like endless item memory, quick menu access, and production menu options for efficient production management. The systems support barcode scanning and data set filtering for faster setup and operation.
Advanced Options
The crimpers offer advanced options like Pressure Force Monitoring (PFM) for quality control, interval forming for multi-stage operations, and job mode for managing multiple transformations. The UNIFLEX Wireless Management System (UWMS) allows for wireless management and data transfer via Bluetooth.
Accessories
Various accessories are available for the Control C.2 and IPC systems, including touch panels, extension cables, and storage trays, enhancing the functionality and convenience of the crimpers.
Specifications and Tools
The document outlines the use of digital calipers for measuring conicity and ovality, with options for 3-inch or 4-inch models. It also describes the use of a foot mouse for menu navigation and quality testing. The PFC (Pressure Force Control) option is highlighted for its ability to stop compression based on distance or force, beneficial for materials like fiberglass.
Calibration and Options
Calibration is facilitated through digital measurement software and a calibration mandrel. Additional options include a foot mouse for controller interaction, RFID, and barcode scanners. Force measurement is enhanced by sensors applied to master dies, improving precision and reducing variations.
Labeling and Management Systems
The UNIFLEX Label-System (ULS) and Paperless Management System (UPMS) are discussed. ULS provides labeling solutions for hose assemblies, indicating component replacement schedules and maintenance plans. UPMS integrates with ERP systems to manage production data, optimize processes, and ensure traceability.
Technical Data and Accessories
The document lists various accessories and technical data for crimping machines, including die storage solutions, camera systems for better sight lines, and quick-change tools for dies. It also covers marking and crimping systems compliant with international standards.
Customer Advantages
The systems and tools described aim to enhance production control, reduce errors, and improve quality through automation and precise measurement. The integration with ERP systems allows for streamlined operations and better data management.
Environmental and Safety Considerations
The machines are engineered to be environmentally friendly, with features like reduced energy consumption and compliance with safety standards. Special brake motors ensure safety by stopping blades quickly.
Training and Certification
UNIFLEX offers training programs for hose assembly and machine maintenance. The training includes both theoretical and practical components, covering hose selection, international standards, and machine maintenance. The training aims to enhance quality and safety in hose assembly production.
Market Insights
A market study indicates that while many manufacturers invest in training, only 23% of employees are qualified in hose assembly. The study highlights the importance of training for quality assurance and customer satisfaction.
Global Presence
UNIFLEX has a global presence with offices in Germany, Singapore, USA, Uruguay, China, Russia, Japan, and India. Contact information for each location is provided.
Conclusion
UNIFLEX emphasizes innovation, quality, and user-friendliness in its crimping machines, supported by comprehensive training programs to ensure high standards in hose assembly.
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Catalog excerpts

Main catalogue-1

Main Catalog The Best Return on Investment

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Main catalogue-2

UNIFLEX hose crimpers with the proven Control C.2 system are setting standards for quality, cost effectiveness and ergonomic operations. UNIFLEX: 50 years on the road to the future Customer requirements with a focus on technology and services UNIFLEX-Hydraulik GmbH was founded in Frankfurt am Main in 1972. Thanks to the pioneering innovations and the extraordinary product quality, the flourishing company rapidly developed into one of the worldwide leading suppliers of machines for the production of hose assemblies. Innovation and sustainability in hose processing UNIFLEX-Hydraulik GmbH has been...

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Main catalogue-3

The machine manufacturing plant Utmost care for highest quality At UNIFLEX, there are no production lines and there is no mass production. The hose crimpers and all other devices and machines are produced in line with classical manufacturing processes, by hand and mostly only to order. Everybody is talking about digital transformation, and UNIFLEX takes action – for a long time already. In order to be able to offer all UNIFLEX customers innovative, computer-controlled devices, the company has developed the UNIFLEX Wireless Management System (UWMS) subsequent to the Control.2 system that has proved...

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Main catalogue-4

The best Return on Investment Sustainability pays off Hydraulic crimpers with slide bearing technology from UNIFLEX are offering a Return on Investment that is second to none. Profitability, sustainability and climate protection with a different approach: • The cost of exchanging slide bearings, oil, springs as well as a refurbish every 2 years for a life cycle of 23 years amounts to approximately € 14,000. Added to a machine price of € 20,000, this results in total costs of € 34,000 for 16,000,000 crimping processes. It`s logical: Whoever wants to work economically and wishes to save money takes...

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Main catalogue-5

Objectives and vision We want to be the partner who supports all customers with “half a century of experience”. “We are only satisfied when our customers` customers are satisfied.” This philosophy drives us to meet the highest customer expectations as regards to quality and service, to continually enhance our internal processes and to design them with greater transparency for all. Our impetus is the will to create solutions. Therefore, we listen and cooperate as a prudent partner to ensure our quality and service are unparalleled. Patrick Sticker Managing Director / President Hence, staff members...

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Main catalogue-6

Page 07-32 Service Crimpers Page 33-60 Production Crimpers Page 61-80 Cutting Machines Page 81-94 Marking-, Bending Machines, Nipple Inserter, Pin Prick, Skiving Machines Page 95-104 Test Benches & Cleaning Machines Page 105-112 Special Equipment Page 113-23 Training – UX Inside

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Main catalogue-7

Service Crimpers Compact, universal and powerful.

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Main catalogue-8

Service Crimpers • No greasing improves cleanliness of machine • Prolongs the machine‘s lifetime • Maximum productivity with very low maintenance costs • No risk of prematurely damaging the crimping head • End product can be used in sanitary applications without cleaning • 20% more capability for crimping stronger or more difficult couplings versus our competition’s equivalent crimpers • Consistently accurate crimp result Page 18-19 SH 4 (S 3L Ecoline) Page 20-21 SH 7 (S 7) • Slide bearings on the crimp tool improve efficiency up to 20%, reduce friction and help keep the tool free of contaminants...

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Main catalogue-9

UNIFLEX changes the names of some products for a better understanding. (The old product names can be found in brackets behind the new product names) SC = Press tool with Cylinder 266_1190_0 Werkzeug_S6.2 Platenwerkzeug 266_1190_0 Werkzeug_S6.2 Platenwerkzeug 266_1190_0 Werkzeug_S6.2 Platenwerkzeug Front view Side view Vorderansicht Vorderansicht Vorderansicht Seitenansicht Seitenansicht Seitenansicht Rückansicht Rückansicht Rückansicht Rear viewt SH = Hollow piston press tool 276_1100_0 Werkzeug_S6.2L Hohlkolbenwerkzeug Front view Side view Rear view No greasing low maintenance Compact Accessibility...

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Main catalogue-10

SL 3 Next-generation crimper for low pressure hose assemblies. Two-in-one solution with integrated die sets O5 and O15 for DN 03-16. With the SL 3-16 M, UNIFLEX innovates the existing crimper: two integrated die sets in one tool. No more lost time changing the die. Just change the handle and you are already crimping the other size. No risk of losing dies, no dirty hands, no “time lost”. With the built-in handle, you can easily carry it anywhere. SL 3-32 M and SL 3-75 complete the range with large opening travel up to 3“. Service Crimpers

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Main catalogue-11

Technical Data Technical Data Opening travel Opening without dies Master dies length (mm) ** With master dies. Dies 150: 6.9 mm and 14.9 mm. 2 sets of dies integrated, no dies set change! (Only for SL3-16M) Service Crimpers

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Main catalogue-12

SH 2 (S 2) Must workshops and mobile service teams do without the power and reliability of large stationary crimpers? UNIFLEX‘s answer is a definite “no“. Our compact, multi-purpose workshop crimpers prove that the advantages of the legendary slide bearing technology can also be used in light-weight, inexpensive equipment that will fit into almost any vehicle and workshop. The SH 2 series models offer an optimal force-to-weight ratio of 1“ 4 SP at a weight of 29 kg, a large opening stroke up to 22 mm and a maximum pressing range up to 63 mm. Service Crimpers

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Main catalogue-13

Technical Data Technical Data No grease: 20% less friction Opening without dies Master dies length (mm) Close Crimp Speed (mm/sec) * According to the fitting. ** With master dies. *** 7 bar/98 psi. On S2 M models, an optical signal is given when the crimp measure is reached. The electric and pneumatic variants have an automatic stop function. Telescopic hand-lever available. New standard by S 2 M, S2 M H and S2 M H Ecoline with special pump. (The low pressure delivery volume is around three times higher than the standard.) 32/3 cc instead of 11/3 cc PUM 0.8/3.2-700 bar. The mobile high pressure...

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All Uniflex-Hydraulik GmbH catalogs and technical brochures

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  2. HM220_HM225

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  3. Catalogue

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Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.