Cutting Machines

Cutting Machines
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Cutting Machines

Product catalog summary
Overview
UNIFLEX cutting machines are engineered for precision, robustness, and energy efficiency, suitable for various hose types and industrial applications. They are designed for durability, low maintenance, and safe operation, ensuring clean cuts.
Specifications
  • Universal Compatibility: Compatible with all hose types and fittings.
  • High-Quality Cutting Blades: Made for longevity and performance.
  • Environmentally Friendly: Reduced energy consumption and long-lasting design.
  • Special Brake Motor: Complies with DIN CE standards, ensuring safety by stopping the blade within 10 seconds.
  • Special Cutting Motor: Offers higher cutting forces with a larger shaft.
Models and Features
  • EM Series: Models like EM 1, EM 3, EM 4, EM 6, EM 8, EM 115, and EM 120 cater to different hose sizes and types.
  • EMI Series: EMI 150 and EMI 200 are for larger industrial hoses, providing mobility and ease of use.
  • USC Series: USC 10, USC 20, and USC 30 are efficient planetary cutting machines for metal-reinforced and PTFE hoses.
  • UPG 10: A guillotine-style cutter for non-metal-reinforced hoses, ensuring fast and clean cuts.
Technical Data
  • Each model has specific technical specifications, including maximum hose diameter, noise levels, motor power, and cutting blade dimensions.
  • Options for suction devices and hose guides enhance functionality and safety.
Cutting Blades
  • Blades such as TM, TM G, and TM C are durable and efficient, reducing smoke, debris, and heat.
Recommendations
  • Use appropriate suction and filter devices for a clean working environment.
  • Regular maintenance and proper handling of cutting blades are recommended for optimal performance and safety.
Extraction Systems
  • UVC 25, UVC 50, and UVC 100 handle dust, fumes, and odors with multi-stage exhaust air purification.
  • Features include spark extinguishing, cyclone and particle filters, activated carbon, and HEPA technology.
  • Each model includes a 2-year manufacturer's warranty.
Technical Specifications of Extraction Systems
  • UVC 25 FSD: Max volume flow of 100 m³/h, max vacuum of 2,100 Pa, and noise level of 60 dB(A).
  • UVC 50 FSD: Max volume flow of 400 m³/h, max vacuum of 4,400 Pa, and noise level of 70 dB(A).
  • UVC 100 FSD: Max volume flow of 1,280 m³/h, max vacuum of 5,300 Pa, and noise level of 70 dB(A).
Accessories and Options
  • Filter kits and suction connection sets are available for different models.
  • Hose coiling reels, measuring tools, and winders enhance machine functionality.
  • Additional options include laser cutting line indicators and workbenches.
Conclusion
UNIFLEX offers a comprehensive range of hose cutting machines and extraction systems designed for precise cutting, safety, and efficiency. Numerous accessories and options allow customization to meet specific operational needs.
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Catalog excerpts

Cutting Machines-1

Cutting Machines Clean cutting, safe handling.

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Cutting Machines-2

Content Page 55 Cutting Blades Cutting Knives Cutting Machines Universal y For all types of hoses and fittings Energy efficient Special Brake Motor y Value driven solution for less frequent use y Less energy consumption with the same performance y A safety feature meeting DIN CE standards requiring the cutting blade to stop turning in 10 seconds Special Cutting Motor y Higher forces are achieved using a bigger shaft Page 67 USC 10 USC 20 USC 30 Page 68-69 UVC 25 FSD UVC 50 FSD UVC 100 FSD Page 70 Options and Accessories Test-proven Cutting Blades y Cutting blades are made out of test-proven material...

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Cutting Machines-3

UN|FLEX.de made in Germany GermanEngineering Cutting blades — for all Cutting machines Technical Data V-Shape A-Shape /-Shape High wire rate Soft hoses Thick wall thickness Abrasive-suitable for 4- and 6-layer spiral hoses with a lot of steel and for clean cuts. 334.001.3 V-shaped knife Universal knife, usable for most thin-walled industrial hose assemblies with/without plastic spiral. Not suitable for hoses with steel reinforcement. 334.033.3 A-shaped knife For very soft hose assemblies with thicker wall thickness, e.g. rubber hose assemblies. Not suitable for hoses with steel reinforcement....

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Cutting Machines-4

EM 1 | EM 3 UNIFLEX hose cutting machines have been a synonym for the highest precision and robustness for many decades. The solid and compact tools distinguish themselves by their safe and high-quality cutting function. A distinct property is the positioning of the extraordinarily sharp cutting blades close to the powerful motors. This significantly reduces vibration – which is one of the reasons for extreme durability and low maintenance costs. Cutting Machines The DC machines are ideal for mobile use.

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Cutting Machines-5

Technical Data * Compatible adapter is required Suction & filter device: Page 68-69 / Options and Accessories: Page 70 Description Cutting blades Cutting Machines

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Cutting Machines-6

EM 4 UNIFLEX hose cutting machines have been a synonym for the highest precision and robustness for many decades. The solid and compact tools distinguish themselves by their safe and high-quality cutting function. A distinct property is the positioning of the extraordinarily sharp cutting blades close to the powerful motors. This significantly reduces vibration – which is one of the reasons for extreme durability and low maintenance costs. Cutting Machines

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Cutting Machines-7

Technical Data TU Table Suction device Hose connection set UVC 25 Hose connection set UVC 50 Hose measuring tool UMS 4 Base for UMS 4 (840 mm height) Hose guide 2000 mm (UHG 14) Suction & filter device: Page 68-69 / Options and Accessories: Page 70 Description Cutting blades Cutting Machines

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Cutting Machines-8

EM 6 | EM 8 UNIFLEX hose cutting machines have been a synonym for the highest precision and robustness for many decades. The solid and compact tools distinguish themselves by their safe and high-quality cutting function. A distinct property is the positioning of the extraordinarily sharp cutting blades close to the powerful motors. This significantly reduces vibration – which is one of the reasons for extreme durability and low maintenance costs. Cutting Machines

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Cutting Machines-9

Technical Data Suction device Suction & filter device: Page 68-69 / Options and Accessories: Page 70 Description Cutting blades Cutting Machines

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Cutting Machines-10

EM 115 | EM 120 The EM 115 and EM 120 are highly productive cutting machines. These machines are best suited for high volume manufacturing of 2 inch hoses along with workshop capability for 3 inch high pressure hoses and 4 inch industrial hoses. The UNIFLEX EM 120 is a hose-cutting machine for hydraulic and industrial hoses with outside diameters up to 135 mm. The EM 120 is the first fully electric cutting machine. The hose is pre-bent and clamped while the blade is moving up through the hose. Via IPC for Industry 4.0 or IoT, the operator just needs to type in the diameter and the machine sets...

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Cutting Machines-11

EM 115 ||EM 120 Technical Data Suction & filter device: Page 68-69 / Options and Accessories: Page 70 Hose connection set UVC 50 Hose guide (UHG 14) Laser cutting line indicator UVC 50 / UVC 100 518.7016 (080-0100) UVC 50 / UVC 100 518.7016 (080-0100)✓ Description Cutting blades Lateral guide rolls for guiding and positioning of the hose, for a better cutting quality (EM 115) Various bending points selectable for straighter cuts and relief of pinch on the blade. Exchangeable guide (two sizes) for optimum positioning of different hose sizes. Laser cutting line indicator • new upgrade kit for EM...

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Cutting Machines-12

EMI 150 | EMI 200 The new EMI 150 and EMI 200 industrial hose cutting machines from UNIFLEX are designed for cutting hoses up to 6 inches (EMI 150) and up to 8 inches (EMI 200). Their compact dimensions and robust design make these cutting machines well suited for small workshops as well as bigger production areas. The machines have wheels, so they can easily be moved to the hose instead of carrying heavy hoses around the workshop. Both devices are equipped with the specially coated TM C cutting blade, which substantially reduces the force required and the wear during cutting. Each machine comes...

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Cutting Machines-14

Cutting thick industrial hoses like a hot knits through button is not very easy, ovon if the hoses are not metal-reinforced. Therefore, UNIFLEX has developed a special cutting machine for extremely fast, simple and clean cuts of hoses up to a diameter of 2 inches with a pneumatically driven and razor-sharp guillotine. Safety and protection at the workplace and ergonomics are a matter of course for this UNIFLEX machine - as is the 2-year manufacturer's warranty. Cutting Machines Universal knife, usable for most thin-walled industrial hose assemblies with/ without plastic spiral. Not suitable for...

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Cutting Machines-15

With the USC 10, USC 20, and USC 30 from UNIFLEX for metal-reinforced corrugated hoses and PTFE hoses, you can achieve perfect results without any extra effort. The machines are suitable for immediate use in subsequent processing steps, such as welding. These globally unique planetary cutting machines stand out for their virtually scrap-free production and high efficiency. Suitable for all nominal diameters, their cutting time is a maximum of 25 seconds for 110 inches (DN 32). USC 10 | IUSC 20 «USC 30 Technical Data Planetary cutting machine for corrugated metal hoses and PTFE hoses. Cutting...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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