Everything for perfect punching & forming _ Process monitoring systems _ Controls Retrofit _ Measurement technology with AI ■ _ smart Protection ' _ Services / project management -

TRsystems GmbH, Unidor System Division in Pforzheim Company history 1948 – Establishment of Kiefer KG, watch and metal goods factory, Pforzheim Creation of the UNiDOR brand name. Through automation of punching processes. In-house development of the first tool protection systems (UN series) and optical sensors. 1971 – Sale to Thurn and Taxis Further development of systems, driven by constantly new challenges. Introduction of the first force monitoring systems. Creation of the APS system, development of the first axis automations (stroke adjustments; ram adjustments). 1990 – Acquisition by the...

Systems compactPRESS – the process monitoring system for punching and forming technology A wide variety of controls ensure the broad range of functionality and universality of compactPRESS. Everything that is important for an optimal and continuous production process is displayed, reported and monitored by compactPRESS with the utmost precision. compactPRESS, comprehensive insurance for machines and tools. compactPRESS _ is your all-round assistant for practically everything, a professional for measuring, controlling and rationalizing punching & forming. Ultra-fast up to the highest number of...

wnnecwn cofnpoiwnw machino cofiteoJ The future of punching and forming is changing rapidly: more complex, faster, more precise and everything documented seamlessly, right up to the highest stroke rate. Your customers' innovative product requirements and constant cost pressure are forcing you to push the limits of what is feasible with your product and tools. It is therefore becoming increasingly important to visualize the stamping and forming process comprehensively in order to precisely optimize and control each work step on this basis. Only those who understand exactly what is going on can...

Controls Basic Controls The heart of every compactPRESS is the integrated smartPLC. It links the controls, coordinates the timing and organizes all processes of compactPRESS. Visualization and parameterization of the controls occur in the control itself, depending on the function and task. The real-time core guarantees correct execution of all time-relevant tasks. All controls included in this group organize and manage compactPRESS. This group includes all controls which ensure problem-free connection of external equipment (OEM systems). Digital Controls Position Controls This group includes...

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Retrofit Renovate instead of new - always a good alternative Talk to us Together with competent mechanical specialists, we ensure a compact mechanical, hydraulic and electrical complete overhaul of your machine. of your machine. _ short interruption to operation _ no structural changes (foundations) _ expenditure immediately depreciable Those who calculate need us _ current machine status _ Expertise for general electrical overhaul _ Control cabinet + control panel _ PLC S7 control system _ compactPRESS _ Complete electrics + installation _ Handover + acceptance with safety check _ Training +...

1. Status & Expertise First, the machine status is determined, then the concept for modernization is... We determine the current status of your machine. In a subsequent expert discussion, we then show you the various options for a global refurbishment and subsequent modernization. In an expert report, we describe all expenses, work processes and provide a detailed schedule for the project. 2. Realization ... followed by the conversion and commissioning on a fixed schedule... The top priority of the general overhaul is a short interruption to the machine‘s operation. From project planning, the...

Measurement technology with AI Artificial intelligence in the industry Artificial intelligence (AI) is a rapidly growing field that involves the development of intelligent machines that can perform tasks that normally require human intelligence, such as learning, problem solving and decision making. In industry, AI is used to automate processes, increase efficiency and make better decisions. One of the key benefits of AI in industry is automation. AI-driven robots and software can take over tasks that are repetitive, time-consuming or dangerous for humans, such as assembling products, inspecting...

Machine learning for quality assurance Digital transformation and user interaction with various applications generate valuable usage data. Together with operating data from sensors and machines (IIoT), this data forms the basis for identifying optimization potential and making predictions. However, the increasing complexity and volume of data is overwhelming traditional, rule-based systems. Self-learning models based on machine learning (ML), deep learning (DL) and artificial intelligence (AI), on the other hand, are able to fully exploit the data potential even with increasing complexity. Machine...

Overview - Sensors Sensors Very close to the action Sensors mechanical variables such as ... _ Strength _ Pressure _ Sound _ Vibrations _ Paths _ Positions _ Motion ... into digital or analog signals. They are the basis for precise visualization, optimization, measurement, control and logging of all stamping and of all punching and forming processes. Our sensors have been specially developed for punching and forming. Unidor supplies a wide range of sensors in various designs, complete with the appropriate mounting equipment. Digital single-beam sensors Fork light barriers Split light barriers...

Reflex scanner Reflected light barriers/fiber optics Reflected light barriers Analog Sensors Eddy current sensors Analog fork light barriers Analog frame light barriers Digital, inductive sensors Cuboid shape www.unidor.info

Piezoelectric sensors Other sensors Contrast detection

smartProtection The low-cost monitoring devices: Plug it in, switch it on and start checking and monitoring tools and machines: it‘s all very easy. In many thousands of applications for complaint-free service to protect tools and machines. Press force measuring device PKM 02 Areas of application: Press force monitoring _ low-cost press force measuring device _ Mounting variant _ Quick and easy installation _ Easy to operate _ Continuous monitoring _ 2 measuring channels _ Peak value memory