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Flotronic® One-Nut Pumps
1 /20Pages

Flotronic® One-Nut Pumps

Flotronic® One-Nut Pumps
1 /20Pages

Catalog excerpts

Flotronic® One-Nut Pumps-1

The simplest ideas are often the best

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Flotronic® One-Nut Pumps-2

Introduction Fast maintenance air-driven Double Diaphragm Pumps for both process and simple transfer applications. Unibloc is a world leading manufacturer of air-operated Double Diaphragm Pumps and inventor of the revolutionary ‘One-Nut’ design - a concept which has transformed the way Diaphragm pumps are being used throughout industry today. The ‘One-Nut’ Double Diaphragm Pump, unique to Flotronic, takes pump performance far beyond traditional style Double Diaphragm pumps. This fast maintenance concept literally turns the conventional pump inside out! Fluid passes between the diaphragms directly...

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Flotronic® One-Nut Pumps-3

The Flotronic Pumps Range A range of air operated Double Diaphragm pumps with: Multi-million cycle ‘short stroke’ one-piece bonded diaphragms. 15 minute ‘in-line’ maintenance. PTFE diaphragms as standard. Any inlet/outlet connection you require. Full range of low price spares ex-stock. Worldwide after-sales service. Use Flotronic Double Diaphragm Pumps for BOTH simple transfer AND continuous duty process applications using P TFE faced multi-million cycle diaphragms as standard. A proven concept used over the last thirty years, you’ll find our pumps in an incredibly diverse range of industries...

 Open the catalog to page 3
Flotronic® One-Nut Pumps-4

The ‘One-Nut’ Concept The ‘inside out’ concept allows fluid to pass ‘between the diaphragms’, directly through the centre of the pump. Air pressure operates ‘on the outside’. The benefits are: Longer lasting diaphragms An optimised stroke length allows use of thicker / stronger PTFE faced diaphragms as standard. One-Piece Nitrile and EPDM diaphragms are also available. Faster maintenance Fifteen minutes to change diaphragms by the removal of just one nut and without disconnecting the pump from the pipework. Lower cost spares Less than half the quantity of spare parts than any equivalent pump...

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Flotronic® One-Nut Pumps-5

We offer a choice of both wetted and non-wetted materials Wetted parts - Pump Body and Manifolds in Aluminium, Polypropylene, PVC, 316 Stainless Steel, Hastelloy®, other exotic metals and solid virgin or anti-static PTFE. Diaphragms, balls and seals in PTFE, EPDM or Nitrile rubber diaphragms, balls and seals. Non-wetted parts - Air domes: - Version E = Painted Carbon Steel. Version S = Stainless Steel. (Air valves available in Aluminium, Polypropylene, PTFE or Stainless Steel). Flotronic Pumps don’t need: Clamp bands We utilise self-aligning bead seals integral with the diaphragms. Complicated...

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Flotronic® One-Nut Pumps-6

The Flotronic ‘Inside-Out’ Concept Compressed air is alternately sent to the back of each diaphragm via our unique air distribution system. Diaphragms are screwed onto a thrust tube which passes through the centre of the pump and thus the pressure placed on the back of one diaphragm causes both diaphragms to move at the same speed. This causes a positive pressure in the chamber corresponding to the side to which compressed air is applied, closing the bottom ball valve, opening the top ball valve and forcing any liquid in the respective chamber out through the outlet manifold. At the same time,...

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Flotronic® One-Nut Pumps-7

Reading our Flow Rate Curves 2” Example: Using the sample Flow Curve shown here; 2” pump, option 1 with 10” PTFE faced diaphragms. Assuming the duty requirement is 100 ltr/min against a 2 bar back pressure. Step 1 - Plot the duty point. Locate 100 1tr/min on the bottom line and rise vertically to where it crosses the 2 bar point. This is the duty point. Flow rate reduction for increased suction lift Step 2 - The air pressure required can be obtained from the solid red line which goes from the left and drops diagonally to the right. The air pressure required is 4 bar. Remaining flow rate for viscous...

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Flotronic® One-Nut Pumps-8

Flow Rates Flow rates up to 200 UKGPM (908 l/min) are available. We offer three sizes of pump for every size of pipe: Options 1, 2 and 3. 11/ 4” and 21/ 2” size pumps available upon request. All pumps are self priming (up to 3.6m/12ft dry and 8m/26ft wet). Diaphragm pumps operate on a 1:1 ratio basis. The air pressure supplied will equal the maximum discharge pressure from the pump. Work out your total ‘head’ and available air (or nitrogen) supply pressure to see maximum pump performance from the graphs shown here. All information relating to pump performance is the result of extensive testing....

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Flotronic® One-Nut Pumps-9

With a suction lift of 2m the pumping capacity is reduced by approximately 10%. Remember to consider friction losses as part of the flow rate calculation. Choose your pump style and material overleaf.

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Flotronic® One-Nut Pumps-10

The Pumps Choose a style and material of pump to suit your application. Slim style: Award-winning metal pumps CNC machined from solid billet, these compact and self-draining pumps are available in 316 Stainless Steel, Aluminium and also exotic metals, including Hastelloy®. These pumps can be used in a wide range of industries including chemical, cosmetic, paints, pharmaceutical, adhesive and hygienic applications. Winner of the prestigious Food Hygiene Award for Food Processing and Manufacture. Only one nut to access diaphragms with pump ‘in-line’ Only four nuts and bolts to access balls and...

 Open the catalog to page 10
Flotronic® One-Nut Pumps-11

All dimensions quoted are for guidance only and will be dependent upon specification chosen. General arrangement drawings are available on request. Maximum operating pressure 7.2 bar (105 PSIG) Dimensions in mm Maximum operating pressure 7.2 bar (105 PSIG) * Vertical delivery on these pumps Dimensions in mm t For Aluminium weight please contact Flotronic

 Open the catalog to page 11
Flotronic® One-Nut Pumps-12

K Style: Chemflo virgin and anti-static PTFE pumps CNC machined from solid billet, virgin or anti-static PTFE housed completely inside an outer metal casing of Stainless Steel giving inherent safety whilst retaining ‘one nut’ maintenance. Used for extremely hazardous acids and chemicals where only PTFE can be used and often in pilot plants or as emergency pumps where chemicals are unknown. The ultimate solid PTFE Double Diaphragm Pump. Only one nut to access diaphragms with pump ‘in-line’ This pump is self priming (3.6m/12ft dry and 8m/26ft wet) Flow rates up to 680 ltr/min Flanged connections...

 Open the catalog to page 12
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.