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BIOSONATOR

BIOSONATOR

BIOSONATOR

Product catalog summary
Introduction
The document discusses the high-performance ultrasonic systems developed by ULTRAWAVES, which are unique in their ability to create hard cavitation for the disintegration of biomass agglomerates, enhancing the fermentation process in sewage treatment and biogas plants.
Specifications
  • The system operates at an ultrasonic frequency of 20 kHz with an acoustic intensity of 25 to 50 W/cm².
  • It features a modular design with 3 to 12 high-performance ultrasonic units.
  • Reactor volumes range from 20 to 50 liters, with a constant power output of approximately 3 kW to 10 kW.
  • Automatic amplitude control is available for amplitudes between 12 and 20 µm.
  • Sonification time is between 1 to 2 minutes, with a dose of 2 to 5 kWh/m³.
Components of the BIOSONATOR
  • Eccentric screw pump
  • Macerator
  • High-performance ultrasonic system
  • Control and automation with remote maintenance
Procedures and Benefits
The ultrasonic system generates cavitation through local underpressure and overpressure phases, leading to the breakdown of sludge flakes and biomass cells. This process reduces sludge viscosity, particle size, and decomposes microorganisms, resulting in increased biogas production and reduced residual sludge.
Applications and Recognition
Since 2002, the system has been marketed internationally and is used in sewage treatment plants worldwide. It was awarded the Innovation Award of the Federation of German Industries in 2006 and the Innovation Award of the Land of Baden Württemberg in 2007.
Technical Characteristics
  • Flow system for continuous operation
  • Direct sonification of biomass suspension with transient cavitation
  • High rate of biomass breakdown compared to indirect sonification
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Catalog excerpts

BIOSONATOR-1

Use in sewage treatment plants The complete system for more efficient energy generation in sewage treatment and biogas plants using high-performance ultrasonic technology ew design with optimized flow control N Modular design and flexibly expandable igh performance generators for even greater H effectiveness More powerful oscillating units with longer operational lifetime lug & play solution for quick and easy installation P ontrol and automation with remote maintenance C Illustration: High-performance ultrasonic system (example shown with five oscillating units as a reactor model) Of all the plant technologies available on the market for disintegration by ultrasonic, the high-performance ultrasonic systems from ULTRAWAVES are the only ones that are capable of creating hard cavitation. Hard cavitation is the only means of achieving the breakdown of biomass agglomerates and an intensification of the fermentation process. 03/2022 © Ultrawaves - Wasser- und Umwelttechnologien GmbH • Subject to change without notice. Ultrawaves - Wasser- und Umwelttechnologien GmbH Becker-Goering-Straße 17 76307 Karlsbad, Germany Phone: +49 7248 9166-171 [email protected] www.ultrawaves.d

 Open the catalog to page 1
BIOSONATOR-2

Use in sewage treatment plants The high-performance ultrasonic system (HLUS) is the product of many years of development work at Hamburg University of Technology (TUHH). Since 1995, an internationally renowned group of researchers has been working on the development of the innovative ultrasonic technology for use in sewage treatment plants. Since 2002, the high-performance ultrasonic system has been marketed internationally by the Ultrawaves company (now in 20 countries) and used for the treatment of sewage sludge. The high-performance ultrasonic system is manufactured by industry partner SONOTRONIC...

 Open the catalog to page 2

All ULTRAWAVES Wasser- & Umwelttechnologien GmbH catalogs and technical brochures

  1. WWTP

    6  Pages

  2. Biogas Plants

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.