Ultrafilter Gas Catalogue 2019

Product catalog summary

Overview: This document serves as a comprehensive guide on total filtration management, focusing on gas filtration systems, particularly nitrogen and oxygen generators. It details the technical specifications, applications, and benefits of various filtration products offered by Ultrafilter Scandinavia, a part of the Ultrafilter Group.

Key Sections:

Icon Guide: Explains symbols for materials, surface roughness, connection sizes, end caps, o-ring materials, certifications, dimensions, pressure, temperature, flow, filtration rate, effectivity, differential pressure, and dew point.
Product Overview: Ultrafilter provides a range of filtration products for compressed air, liquids, and gases, including compressed air filters, dryers, and sterile filters for food and beverage applications, as well as nitrogen and oxygen generators.
Nitrogen Generators: These generators use PSA (Pressure Swing Adsorption) technology, offering modular systems that can be expanded as needed, with purities from 3% to 99.999%.
Oxygen Generators: Similar to nitrogen generators, these use PSA technology and offer purities of 90% to 95%, suitable for applications like healthcare and fish farming.
Applications: Nitrogen is used in food and beverage preservation, vinification, and laser cutting, while oxygen is used in fish farming and veterinary applications.
Technical Data: Provides detailed specifications for different models of nitrogen and oxygen generators, including production flow rates, pressure, and purity levels.

Critical Information:

Modular Design: Both nitrogen and oxygen generators are modular, allowing for scalability based on demand.
Cost Efficiency: The systems offer significant savings compared to industrial gas suppliers, with low investment and operational costs.
High Purity Levels: The generators can achieve high purity levels, essential for specific industrial applications.
PSA Technology: Utilizes carbon molecular sieve for nitrogen and oxygen separation, ensuring efficient gas production.

N2 Nitrogen Generator Overview: The N2 nitrogen generator is a compact, high-quality device designed for generating nitrogen with a flow rate between 10 and 83 liters per minute. It can be mounted on a wall or floor, and the N2-10 model includes an integrated oil-free compressor.

Specifications:

Models: N2-10, N2-15, N2-30, N2-40, N2-80
Nitrogen Capacity: Ranges from 10 to 83 l/min
Nitrogen Pressure: 6 bar g
Nitrogen Purity: 99.5% to 99.8% at 20°C
Feed Air Consumption: Varies by model, with N2-10 having a built-in compressor
Feed Air Pressure: 7 bar g
Weight and Dimensions: Varies by model, with dimensions ranging from 650 x 550 x 275 mm to 650 x 1600 x 275 mm

Operating Conditions:

Duty Cycle: S1 - 100%
Power Supply: 230V AC - 2.6 A
Noise Level: Below 60 dB(a)/1m
Ambient Temperature: 5°C - 40°C

Features & Benefits:

The N2-10 model includes a 6-liter nitrogen holding tank.
Feed Air ISO 8573 Class: 2.4.1

Dryer Sizing and Correction Factors: The document provides detailed correction factors for calculating the correct size of refrigeration dryers, high-pressure refrigeration, heatless HL adsorption dryers, membrane dryers, and VarioBlo heat regenerated adsorption dryers, accounting for variables such as compressed air inlet temperature, operating pressure, ambient temperature, and dew point.

Water Content in Air: A table is provided showing the water content in compressed air at various temperatures, useful for calculating dryer capacity.

Compressor Capacity: A table outlines compressor capacity in various units (m³/h, m³/min, l/sek, cfm, kW, HP) to assist in sizing filtration systems.

End Cap Configurations: Various end cap configurations are available for process filter elements, ensuring compatibility with different filter housings.

About Ultrafilter Scandinavia: Ultrafilter Scandinavia offers a wide range of filtration products for compressed air, liquids, and gas, with distribution across Scandinavia and the Baltic countries. The company is part of the Ultrafilter group, with production facilities in Germany and several subsidiaries in Europe. Products can be purchased online at www.ultra-filter.com.

Catalog excerpts

Compact Oxygen Generator Modular Nitrogen Generator Twin Tower Nitrogen Generator Modular Oxygen Generator Twin Tower Oxygen Generator Compact Nitrogen Generator Mini Nitrogen Generator GUIDES Finding The Right Size Dryer Particles In Liquid Filtration Compressor Capacity Icon Guide Material(s) Surface Roughness Filtration Rate Inlet/Outlet Connection Differential Pressure O-ring Material For filter elements this is describing the filter media. The roughness of the filter housing surface. Described in µm. Refer to the table if the filterhousing has various connection sizes. See guides for overview...

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THE FILTRATION MANUFACTURER THE SCANDINAVIAN FILTRATION PARTNER Ultrafilter Scandinavia offers a wide selection of filtration products for compressed air, liquids and gas. We have stock in Denmark and from here we distribute all of our products to Scandinavia and the Baltic countries. Ultrafilter Scandinavia is a part of the Ultrafilter Group. Production is in Germany and we have several subsidiaries in Europe and the United States. In all countries, you can buy our products on local websites. Information about our products as well as brochures and manuals can be found on our website. We can...

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Produce your own nitrogen or oxygen on site Ultrafilter has one of the best solutions to produce nitrogen and oxygen. Ultrafilter offers highly economical nitrogen generators and systems from small nitrogen generator units to large tonnage nitrogen plants suitable for refining, chemical processing and other applications. Low investment costs and low energy consumption are benefits of our nitrogen generators, guaranteeing them a solution for every situation. Ultrafilter Nitrogen Generators is a modular system that can be increased as needed and with the option of built-in (O2) oxygen meter. The...

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Produce your own nitrogen or oxygen on site NITROGEN APPLICATIONS Food & Beverage - Nitrogen is an efficient and cost-effective manner, without the use of additives to stop bacterial growth, reduce oxidation, preserving the taste and consistency, extend product shelf life and improve the visual appeal of freshness. Our nitrogen generators can also be used for modified atmosphere packaging. Vinification - In order to protect the wine and avoid excessive oxidation, inerting is required. With nitrogen production on site solutions, Ultrafilter will allow you to control the amount of oxygen in the...

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Features & Benefits High flow, low air to nitrogen ratio. Modular design. Expandable on location. Siemens PLC S7 Oxygen Analyzer (optional) Flow Control (optional) % and PPM versions. Ultrafilter offers very economical nitrogen (N2) generators and systems. Ultrafilter Nitrogen generators work by PSA principle (Pressure Swing Adsorption). High reliability, low operating costs and long service life, combined with good service, make our plants chosen by more and more customers. Our systems produce high quality nitrogen, with impurities being as low as 10 ppm or up to 3%, depending on customer needs....

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Features & Benefits High flow, low air to oxygen ratio. Modular design. Expandable on location. Siemens PLC S7 Oxygen Analyzer (optional) Flow Control (optional) The air around us is composed of nitrogen (78%) and Oxygen (21%) and small amounts of different gasses and elements. Therefore, it may be economically advantageous to recover oxygen itself for production or treatment. Ultrafilters Oxygen generator is a modular system that could easily be increased as necessary, in case of an expanded production. The purity of oxygen is continuously monitored by a highly precise analyzer, and you can...

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Technical Data The membrane air separation process of the membrane generators is based on the principle of selective gas permeation. The module in which the nitrogen and oxygen separation takes place is a cylindrical bundle of hollow fiber membranes. Each bundle contains several million fibers, each about the size of a human hair. Pressurized air enters one end of the fibers and flows to the opposite end on the module through the fiber bores. Gas separation takes place as the pressurized air contacts the membranes. "Fast” gases such as oxygen, carbon dioxide, and water vapor quickly permeate...

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COMPACT OXYGEN GENERATOROxyModule Applications • Small healthcare facilities with a small piping network • Facilities with no piping system • Anaesthesia and recovery ventilators • Oxygen cylinders filling at 150bar for capacities of 5 to 20 litres (with OxyPlus Technologies cylinder filling systems) Medical Quality OxyModul generators are CE marked as Medical Devices, class llb and comply with all medical oxygen standards and regulations: ISO 10083, ISO 7396-1, Oxygen 93%* Monograph of European and United States Pharmacopeias, HTM 02-01. [jp| +5 °C to +35 °C (Indoor enviroment) Features & Benefits...

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Technical Data Nitrogen Pressure: 6 bar 0,27 - 5550 m3/h 95% - 99,9999% Minimum inlet pressure: 7 bar Feed Air ISO 8573 Class: 2.4.1 Produce your own nitrogen with our Twin Tower PSA Nitrogen generators creating high quality nitrogen gases on-site. There will be no need to order in, store and stock check your nitrogen gas cylinders when you can produce your own supply on site. Our generators are based on the well-known PSA (Pressure Swing Adsorption) technology, which is an air separation technique which will enable you to produce your own nitrogen, using only electricity and atmospheric air....

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Minimum inlet pressure: 6 bar Feed Air ISO 8573 Class: 2.4.1 Produce your own oxygen with our Twin Tower PSA Oxygen generators creating high quality oxygen gases on-site. There will be no need to order in, store and stock check your liquid oxygen tanks when you can produce your own supply on site. Our generators are based on the well-known PSA (Pressure Swing Adsorption) technology, which is an air separation technique which will enable you to produce your own oxygen, using only electricity and atmospheric air. PSA technology can be used in all types of industries. The capacity ranges from 2...

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