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VERTICAL YARN DYEING MACHINES MOD. GS

VERTICAL YARN DYEING MACHINES MOD. GS

VERTICAL YARN DYEING MACHINES MOD. GS

Product catalog summary
Introduction
The document describes the features and advantages of the Vertical Yarn Dyeing Machines Model GS, developed through continuous improvement and collaboration with major dye-houses globally. These machines utilize an air pad system to ensure efficient and uniform dyeing.

Specifications
The machines operate with an air pad system where bobbins are submerged in water, preventing air contact and oxidation, crucial for reactive dyeing. The liquor ratio is adjustable, and the machines are designed to work with ratios from 1:4 to 1:14. The pump is versatile, accommodating different materials by adjusting inverter speed.

Procedures
Bath circulation is automated and programmable, ensuring uniform dyeing. The machines feature automatic bath inversion and are equipped with a magnetic flow meter and differential pressure transmitter for optimal flow control. The air squeeze function aids in water removal post-dyeing, enhancing efficiency.

Models and Capacities
The GS models range from 12 to 1000 kg capacity, with varying numbers of carriers. Larger models have double carriers for increased capacity.

Materials and Carriers
The machines can dye various materials and forms, including bobbins, hanks, and fabrics, by changing carriers. Overflow rinsing ensures thorough cleaning post-dyeing.

Safety and Automation
Automatic lid operation and carrier locking ensure safety. The machines feature analog volume sensors for precise liquor level control and optimized drain and fill speeds.

Energy Efficiency
Multiple water inputs and drain options, including hot drain for heat recovery, enhance energy efficiency. The machines can be equipped with external tanks for increased productivity.

Technical Data
Maximum temperature is 140°C, with a pressure limit of 5 bars. The machines are constructed from stainless steel AISI 316 L, with a maximum heat exchanger pressure of 15 bars. The circulation pump achieves 40 lts/kg*min at maximum load.
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Catalog excerpts

VERTICAL YARN DYEING MACHINES MOD. GS-1

VERTICAL YARN DYEING MACHINES MOD. GS

 Open the catalog to page 1
VERTICAL YARN DYEING MACHINES MOD. GS-2

These vertical dyeing machines are the result of a continuos improvment working in straight contact with big dye-houses and big groups both in Italy and worldwide In these machines, working with air pad system, bobbins are charged completely submerged into water and air is never in contact with material, while air pad pressure is maintained perfectly constant and regulated by controller. Air pad is free volume to expand bath with temperature increasing, without using external expansion tank There are many advantages using air pad system. Bath is never in contact with external air and so is not...

 Open the catalog to page 2
VERTICAL YARN DYEING MACHINES MOD. GS-3

Pump is designed to work with low flow and big prevalence to dye materials like rayon, cotton, linum and can work also with big flow and low prevalence to dye materials like wool, acrylic, polyester. This is obtained only changing inverter speed Pump is completely in stainless steel with carbon vidia seal and viton orings Pump volume and inversion device volume are keeped low allowing small liquor ratio also at minimum loads

 Open the catalog to page 3
VERTICAL YARN DYEING MACHINES MOD. GS-4

Magnetic flow meter (see figure), allows to regulate pump speed keeping constant flow trough material; it can be setted in liters/min or liters /min*kg. This instrument is connected as input to controller Differential pressure electronic transmitter, DP, connected to controller, allows dyeing while keeping constant value of differential pressure In to OUT and OUT to In separately. It permits dyeing with constant flow , also when changing machine load from minimum to maximum or changing material density. Inverter speed is automatically varied to obtain constant differential pressure

 Open the catalog to page 4
VERTICAL YARN DYEING MACHINES MOD. GS-5

Setting a value of differential pressure in controller, when bobbins density changes with temperature flow will increase causing mechanical deformation of winded material and dye centres mechanical deformations. To avoid this is necessary to limit flow with flow meter. So using together flow meter and differential pressure measurement machine can dye every kind of material in all load conditions. Also dyeing is done under optimal conditions to save electrical power because inverter power is always controlled to achieve desired flow values. Machines can be fitted also with air squeeze function...

 Open the catalog to page 5
VERTICAL YARN DYEING MACHINES MOD. GS-6

Kind of carriers: CARRIES. 1 - for bicMik-a] bolibins 2 - for cylintiricaS bobbins 3 - for cheeses 4 - for fops 5 - for bum|is (5 - for looses fibres in overla|jpina modular basket

 Open the catalog to page 6
VERTICAL YARN DYEING MACHINES MOD. GS-8

Machines can dye all kinds of materials, bobbins, hanks ,tow, top in bumps, zippers, ribbons, fabric, hairs changing kind of carriers. In all machines is present overflow rinsing function using a valve placed in top of the lid, water input in kier is opened from bottom and pump circulating from inside to outside. On this way perfect cleaning of machine is guaranteed and also complete washing of material after dyeing Automatic closing and open lid under 3 safety conditions (pressure, temperature and volume), so cycle is completely automatic from loading to unloading. Lid has interlock device which...

 Open the catalog to page 8
VERTICAL YARN DYEING MACHINES MOD. GS-9

All tanks have analog level control so all products injected in machines are controlled in quantity and all dosing curves are present (linear progressive regressive). Each tank is equipped with water valve for rinsing, drain valve, transfer valve. All machines can be coupled, doubling loading capacity All kind of dyeing controllers or industrial PC can be fitted in electrical panel. Technical data Maximum temperature: 140 °C Maximum pressure: 5 bars Machine completely in stain steel AISI 316 L Max working pressure heat exchanger: 15 bars Motors: IP 55 insulating class H (210 °C) Heating gradient...

 Open the catalog to page 9

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.