Introduction to UES AG: UES AG is a prominent manufacturer specializing in precision systems for hotmelt applications, catering primarily to the packaging industry. Their systems are utilized globally across various sectors, including automotive, furniture, non-woven, and foundry industries. The company focuses on research and development, providing both standard and customized solutions with a strong emphasis on quality and reliability.
Product Overview: The document details UES AG's range of hotmelt systems and accessories, such as tanks, hoses, heads, nozzles, modules, and applicators. These products are tailored to meet diverse application needs, from low to high glue demands, and include options for reactive adhesives and automatic granulate feeding.
System Control and Units: UES offers various tabletop and floor units, including the perfectMelt SE for low glue demands and the MaxMelt for high glue demands. These units feature energy-saving technologies and gear pumps for efficient operation.
Application Heads and Hoses: The document describes different application heads, including single and multi-module heads for dot/bead applications, slot nozzle heads, and spray heads. It also covers hotmelt hoses, including those designed for robotic applications.
Modules and Nozzles: UES provides modules for various application types, including spray and slot applications. The nozzle range includes single and multi-orifice nozzles, angle nozzles, and nozzles for hand applicators.
Accessories and Spare Parts: A list of accessories and spare parts is provided to ensure continued operation and maintenance support for UES systems.
Commitment to Quality and Service: UES AG is committed to delivering innovative products, quick component replacement, and dedicated customer service to ensure customer satisfaction and technological advancement.
PressMelt Series Overview: The document details the PressMelt series, designed for melting reactive PUR adhesives in the automotive industry. It includes systems for both 2 kg plugs and 20 kg blocks, focusing on ease of use and system integration.
Specifications: PressMelt systems feature digital inputs/outputs for PLC integration, separate heating circuits, PT 100 sensors, and safety connections compatible with HAN10 or Compact/Nordson® standards. They offer 1 or 2 gear pumps, with the PressMelt 2 supporting a maximum of 1
pump. The tank is rotatable, and the system includes a melting grid, pressure relief valve, and easy handling features.
Technical Data: Technical specifications for different models include tank size, hose connections, gear pump capacity, weight, dimensions, and operating conditions. The PressMelt 2 and PressMelt 20 models have specific configurations with varying melting and delivery rates, housing protection types, and operating temperatures.
PowerFill System: The PowerFill automatic granulate feeder manages glue levels automatically, addressing idle time and contamination issues. It replaces the tank lid and uses a sensor to control the granulate feeding process, preventing material clumping and ensuring efficient operation.
Application Heads: UES application heads are robust, modular, and compatible with various systems. They offer features like anti-adhesion coating, quick-switching modules, and are designed for diverse adhesive applications. The EcoShot series provides energy savings and improved performance with features like air opening/closing and high cycle rates.
Conclusion: The document emphasizes the versatility and efficiency of the PressMelt series and associated systems, highlighting their suitability for the automotive industry's adhesive application needs. The systems are designed for ease of integration, maintenance, and operation, with a focus on reliability and performance.
Hotmelt Systems Overview: The document provides detailed specifications and features of various hotmelt application systems and components, including modules, application heads, and nozzles. It highlights compatibility with major manufacturers and emphasizes modular design, precision, and efficiency.
Specifications: Various models such as H342, H344, H3003, H301, and H304 are listed, detailing their compatibility with Nordson's Serie 3000® and UES Compact systems. Key specifications include pitch measurements, protection classes (IP 54 and IP 65), and recommended
solenoid valves.
Procedures and Features: The systems feature air opening/closing mechanisms, quick-dot application suitability, and high repeat accuracy. They offer modular designs for easy assembly and maintenance, with options for individual air control and integrated filters.
Standards and Recommendations: The document recommends specific solenoid valves for different models and highlights the use of high-quality materials for durability and low wear. It also suggests configurations for optimal glue application and reduced contamination.
Application Heads: Various application heads are described, including slot nozzle, spray, and special application heads. These heads are designed for precise glue application, with features like quick-exchange systems and compatibility with existing machinery.
Key Data from Tables: The tables provide model numbers, reference numbers, module counts, pitch measurements, and compatibility details. They also specify application widths and protection classes, aiding in selecting the appropriate system for specific needs.
Conclusion: The document serves as a comprehensive guide for selecting and utilizing hotmelt systems, emphasizing modularity, precision, and compatibility with industry standards.
Glue Dispensing Modules Overview: The document provides detailed technical specifications and features of various glue dispensing modules and systems, primarily focusing on UES modules and their compatibility with other manufacturers' application heads. It highlights the robustness, reliability, and precision of these modules, suitable for different adhesive types, including viscous glues and PUR adhesives.
Key Sections:- UES Modules: These modules are crafted from high-quality materials, ensuring durability and optimal performance even with challenging adhesives. They are compatible with UES and other manufacturers' application heads, offering precise glue application and optimal thread break.
- H300 Module: Designed for dot/bead application, it features inspection orifices for seal wear detection, high-tech materials, and special seals for durability. It offers reduced needle lifting for precise glue tear-off and adjustable spring lift for enhanced performance.
- H300 NA - Needle Seat Module: This module minimizes nozzle obstructions and prevents dripping, with integrated fine adjustment and air opening/spring closing mechanism.
- H340 LL - Air Opening/Air Closing: Suitable for dot/bead or spray applications, it offers high repeat accuracy and reduced angelhair formation due to rapid closing.
- Multifit Modules: These modules provide universal connection options and are functionally identical to H300, H340, and H3000 modules. They are designed for cost savings and improved performance, fitting into any production facility.
- Mini Modules: Designed for compact spaces, these modules offer fast applications in narrow production facilities, with special seals for durability and excellent glue tear-off.
Technical Specifications:- Viscosity Range: Max. 20,000 mPa·s
- Max. Performance: 4,000 - 5,000 t/min
- Control Air Pressure: 4 - 6 bar
- Glue Pressure: Max. 100 bar
- Operating Temperature: Max. 200 °C
Conclusion: The document emphasizes the versatility and high performance of UES glue dispensing modules, highlighting their compatibility with various application heads and their ability to handle different adhesive types efficiently.
Nozzles and Hand Applicators Overview: The document provides detailed specifications and descriptions of various nozzles and hand applicators used in hotmelt systems. It includes information on orifice sizes, angles, materials, and compatibility with different systems, particularly focusing on products compatible with Nordson®, Robatech®, and ITW Dynatec® systems.
Specifications:- Orifice Sizes and Angles: The document lists multiple nozzles with varying orifice diameters ranging from 0.20 mm to 2.00 mm and angles from 0° to 90°.
- Materials: Nozzles are made from brass or stainless steel, ensuring durability and precision in application.
- Compatibility: Products are compatible with systems from Nordson®, Robatech®, and ITW Dynatec®.
Procedures and Applications:- Multi Orifice Nozzles: Designed for simultaneous application of multiple dots or beads, with distances adjustable based on the orifice angle.
- Angle Nozzles: Suitable for applications requiring a 90° angle, ideal for small working areas.
- Spray Nozzles: Feature spin spray technology for precise application, available in designs with 7 or 12 spray air orifices.
- Hand Applicators: Ergonomically designed for industrial use, capable of handling difficult gluing tasks with high precision and reliability.
Key Features:- Durability: Nozzles and applicators are made from high-quality materials for long service life and minimal wear.
- Precision: Components are designed for precise application, with options for fine dosing and spin spray technology.
- Versatility: Suitable for various applications, including dot/bead and spray applications, with compatibility across multiple systems.
Recommendations:- Choose the appropriate nozzle based on the specific application requirements, considering orifice size, angle, and material.
- Ensure compatibility with existing systems to maximize efficiency and performance.
- Regular maintenance and cleaning are recommended to maintain optimal performance and extend the lifespan of the equipment.
Spare Parts and Components Overview: The document provides technical specifications, compatibility information, and spare parts listings for various hot melt systems and components, including piston pumps, gear pumps, and associated motors and electronics. It highlights the compatibility of these components with different systems and manufacturers, emphasizing quality and adaptability.
Specifications:- Piston Pump P14E: Features a robust and durable design with a 14:1 ratio, double acting, and electropneumatic switchover. It supports a maximum glue pressure of 84 bar and is compatible with non-UES devices.
- Gear Pumps: Offer various displacements for different applications, with high viscosity range and adaptability to non-UES devices. They are designed for durability and efficiency.
Compatibility:- Components are compatible with systems from manufacturers like Nordson, Robatech, and ITW Dynatec.
- Specific models and part numbers are provided for compatibility with systems such as ProBlue, Vista, and Serie3000.
Spare Parts:- Detailed listings of spare parts for systems like perfectMelt, PluraMelt, and MaxMelt, including part numbers and descriptions.
- Parts include solenoid valves, switchboards, pressure relief valves, motors, and various electronic components.
Recommendations:- Ensure compatibility with existing systems by referencing part numbers and compatibility lists.
- For systems built before 2012 or 2015, verify component compatibility as older models may require different parts.
Quality Assurance: All components are noted for their quality, with many being "Made in Germany," ensuring reliability and performance.
Spare Parts and Components Overview: The document provides a detailed list of spare parts and components for hot melt systems, specifically focusing on the PressMelt and Compact 2 systems. It includes part numbers, descriptions, and compatibility information.
Specifications: The document lists various components such as gear pumps, motors, heating cartridges, sensors, and electronic kits. Each item is associated with a specific part number and description, indicating its function and compatibility with different systems.
Procedures: The document does not explicitly outline procedures but implies the need for proper selection and installation of parts based on system compatibility, particularly for systems built after 2012.
Standards and Recommendations: It is recommended to verify the compatibility of parts with older systems by contacting the supplier. The document emphasizes the use of genuine parts for optimal performance.
Key Data from Tables: The tables provide a comprehensive list of parts with their respective part numbers and descriptions. Key components include gear pumps, pressure relief valves, heating elements, and electronic kits, each tailored for specific system models.
Critical Information: The document highlights the importance of using the correct parts for systems built after 2012 and suggests contacting the supplier for older models. It also lists trademarks of various companies, indicating the proprietary nature of the components.