Skytec pcd-Basic+
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Skytec pcd-Basic+ The grinding portfolio for PCD and CBN cutting tools Shorter set-up times thanks to longer dressing intervals Increases process stability through the use of an innovative bond system Improves cutting-edge chipping with better cutting ability A Company of the SWAROVSKI Group

Skytec PCD-Basic+ Grinding of PCD and CBN cutting tools One of the features of the PCD and CBN cutting tool segment is the growing number of different materials. Increasing­quality requirements and high cost pressure demands improved tool solutions when grinding. The quality and cost of these tools are therefore extremely important. TYROLIT has developed a new generation of grinding tools specifically­for the production of modern PCD and CBN cutting tools. The SKYTEC PCD-Basic+ product line represents all that is best in grinding tools. Lowest levels of cutting-edge chipping and an...

Skytec PCD-Basic+ Generates less chipping PCD or CBN cutting tools have the highest quality requirements. Precise geometries and minimal chipping are the essential quality requirements. TYROLIT has developed new grinding wheels for the economically efficient production of these tools using Skytec PCD-Basic+. These grinding wheels deliver the required cutting ability with high stock removal performance and high dressing intervals. The grinding tools are also very easy to dress. Minimal chipping Average chipping Very poor chipping Examples of applications Grinding tool Workpiece Grinding tool...

Skytec PCD-Basic+ Application technology For an economically efficient use of SKYTEC PCD Basic+ tools the TYROLIT application technology team recommends the following grinding parameters and specifications. Recommended grinding parameters PCD and CBN peripheral grinding Parameter Cutting speed [vc]: PCD peripheral grinding Application Requirements for cutting edges and surface Standard values for achievable chipping Universal grinding Finish grinding Fine grinding Very high Machines: EWAG (manual + CNC), Coborn (manual + CNC) CBN peripheral grinding Application Requirements for cutting...

Skytec PCD-Basic+ Dressing and sharpening In addition to the correct choice of specification the conditioning dressing and sharpening also have important roles to play. Dressing is carried out using a SiC wheel that produces the geometry and evenness of the abrasive layer. Next is sharpening using a vitrified aluminium oxide sharpening stick which sets back the bond and exposes the diamond. Skytec PCD-Basic+ standard Portfolio Dressing wheel – shape 1 Shape Material number Material number H Customised grinding tools can be manufactured on request. Sharpening stick – shape 90AS Shape *...

Skytec PCD-Basic+ standard Portfolio Peripheral grinding – shape 6A2H Shape Machines: EWAG (manual + CNC), Coborn (manual + CNC) | Customised grinding tools can be manufactured on request. Stock products – shape 6A2H D Specification Material number SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ Machines: EWAG (manual + CNC), Coborn (manual + CNC) | Customised grinding tools can be manufactured on request.

Skytec PCD-Basic+ standard Portfolio Peripheral grinding – shape 6A2 Shape H Machines: EWAG (manual + CNC), Coborn (manual + CNC) | Customised grinding tools can be manufactured on request. Peripheral grinding – shape 11A2 Shape Machines: EWAG (manual + CNC), Coborn (manual + CNC) | Customised grinding tools can be manufactured on request.

Skytec PCD-Basic+ standard Portfolio Peripheral grinding – shape 11A2B_06972 Shape Machines: EWAG (CNC), Coborn (CNC) | Customised grinding tools can be manufactured on request. Peripheral grinding – shape 11A2B_06662 Shape Machines: EWAG (CNC), Coborn (CNC) | Customised grinding tools can be manufactured on request. Peripheral grinding – shape 2A2T Shape Machine: WENDT WCD | Customised grinding tools can be manufactured on request. 8

Skytec PCD-Basic+ standard Portfolio Peripheral grinding – shape 11A2H Shape Machine: WENDT WAC | Customised grinding tools can be manufactured on request. Peripheral grinding – shape 12A2T * Shape Machine: AGATHON (CNC) | Customised grinding tools can be manufactured on request. | * also available for EcoDress Peripheral grinding – shape 15A2T* Shape Machine: AGATHON (CNC) | Customised grinding tools can be manufactured on request. | * also available for EcoDress 9

Skytec PCD-Basic+ standard Portfolio External cylindrical grinding – shape 1A1 D According to customer specifications Machines: Standard external cylindrical grinding | Customised grinding tools can be manufactured on request. External cylindrical grinding – shape 14A1 D According to customer specifications Machines: Standard external cylindrical grinding | Customised grinding tools can be manufactured on request. Stock products – shape 14A1 D SKYTEC PCD-Basic+ SKYTEC PCD-Basic+ SKYTEC PCD-Basic SKYTEC PCD-Basic Machines: Standard external cylindrical grinding Specification Material number

APPLICATION ENGINEERING SOLUTIONS EXPERTISE Successful enterprises expect not only top products from their partners, but also process know-how and a program of comprehensive support for their individual requirements. Concentration on the production and supply of top quality tools is in itself no longer sufficient. Good “software”­ has to be offered alongside the “hardware”. With the wealth of process expertise commanded by our team of application­engineers we are able to provide our customers with sustained solutions in line with today’s demanding­technical and economical expectations....

Our worldwide subsidiary companies can be found on ­ our website at www.tyrolit.com Tyrolit Schleifmittelwerke SWAROVSKI K.G. Swarovskistraße 33 | 6130 Schwaz | Austria Tel +43 5242 606-0 | Fax +43 5242 63398