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TYROLIT Viper Ultra The New Formula Viper

TYROLIT Viper Ultra The New Formula Viper

TYROLIT Viper Ultra The New Formula Viper

Product catalog summary
Introduction
The document introduces the VIPER ULTRA, a new generation of grinding wheels developed by TYROLIT in a joint venture, designed for turbine rotor blades and nozzle guide vanes. It highlights the system's revolutionary approach to grinding operations.

Specifications and Features
The VIPER ULTRA system offers several advantages, including increased profile retention, minimized burn risk, increased components per wheel, and reduced grinding time. The new patented matrix and sintering process improve grain bonding, allowing the system to handle high dynamic loads without damaging the bond bridges.

Benefits
The VIPER ULTRA bond system provides cool cutting, excellent form holding, reduced dressing cycles, lower grinding forces, and increased productivity. It is available in various dimensions suitable for machines like MAKINO iGrinder G5 and BRIDGEPORT FGC.

Dressing Strategy
Dressing is crucial to the grinding strategy, with high precision VIPER diamond roller dressers playing a key role. TYROLIT offers custom design services for roller dressers to optimize grinding processes.

Application Engineering
TYROLIT provides expert application engineering support to optimize grinding processes, focusing on grinding strategy, dressing strategy, nozzle position, and workpiece holding.

Success Stories
Two case studies in the aerospace industry demonstrate significant capacity increases and cost savings using VIPER ULTRA. The first case achieved a 35% capacity increase and €42,000 in savings, while the second saw a 30% capacity increase and €20,000 in savings.

Contact Information
TYROLIT SCHLEIFMITTELWERKE SWAROVSKI K.G. is located in Austria, with contact details provided for further inquiries. More information is available on their website.
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Catalog excerpts

TYROLIT Viper Ultra The New Formula Viper-1

VIPER ULTRA THE NEW FORMULA VIPER Greatly increased profile retention Minimized burn risk Increased number of components per wheel Reduced grinding time A Company within the SWAROVSKI Group

 Open the catalog to page 1
TYROLIT Viper Ultra The New Formula Viper-2

VIPER ULTRA The patented VIPER system, developed in a TYROLIT joint venture, excels with its completely new and revolutionary approach to grinding operations for turbine rotor blades and nozzle guide vanes (NGV). Not so with the VIPER ULTRA bond system which has the following benefits: cool cutting (minimized burn risk) excellent form holding and profile retention The matrix in conventional high-porous bond systems yields and is broken up under the influence of high infeed rates as a result of the alternating high frequency forces. lower process costs increased productivity/profitability Direct...

 Open the catalog to page 2
TYROLIT Viper Ultra The New Formula Viper-3

VIPER DIAMOND ROLLER DRESSERS THE COMPLETE SYSTEM SOLUTION FROM TYROLIT Dressing is of great importance to the grinding strategy as a whole. TYROLIT has allocated this role to the high precision VIPER diamond roller dressers. Whether for CD or NON CD application: the key to success lies in the fine adjustment of the roller dresser and grinding wheel to the VIPER ULTRA system. Based on our new manufacturing process TYROLIT has achieved optimum utilization of the diamond and therefore maximum roller dresser lifetimes. For the production of the roller dresser you may either provide us with a final...

 Open the catalog to page 3
TYROLIT Viper Ultra The New Formula Viper-4

SUcCESS STORIES Rotor blade - dove tail End customer Aerospace industry Peripheral speed Table speed Cooling lubricant Dressing amount 0,1 - 2,0 mm depending on the process step Grinding wheel Components/wheel TYROLIT 35 % increase in capacity Increase in the number of workpieces per wheel from 200 to 260 (equivalent to 30 %) Process costs savings of € 42.000,- with 35.000 components/a Optimization of the grinding and dressing parameters Application of VIPER ULTRA

 Open the catalog to page 4
TYROLIT Viper Ultra The New Formula Viper-5

SUcCESS STORIES Rotor blade - fir tree profile End customer Aerospace industry Peripheral speed Table speed Cooling lubricant Dressing amount 0,1 - 1,5 mm depending on the process step Grinding wheel Components/wheel TYROLIT 30% increase in capacity Increase in the number of workpieces per wheel from 150 to 250 (equivalent to 67 %) Process costs savings of € 20.000,– with 20.000 components/a Optimization of the grinding and dressing parameters Application of VIPER ULTRA

 Open the catalog to page 5
TYROLIT Viper Ultra The New Formula Viper-6

Our worldwide subsidiary companies can be found on our website at www.tyrolit.com Tyrolit Schleifmittelwerke SWAROVSKI K.G. Swarovskistraße 33 | 6130 Schwaz | Austria Tel +43 5242 606-0 | Fax +43 5242 63398

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.