General Overview
TYROLIT, part of the SWAROVSKI Group, is a leading manufacturer of bonded grinding, cutting, sawing, drilling, and dressing tools. The company focuses on environmentally friendly practices and customer-specific solutions through its global network of production centers and sales companies.
Company Expansion
TYROLIT is expanding with 28 production centers in 13 countries and a workforce of approximately 4,113, aiming to grow its global sales network.
Principles
TYROLIT emphasizes customer relations, innovation, and quality, viewing customers as partners and focusing on strategic solutions. Innovation is driven by employee creativity, and quality is ensured through ISO 9001:2000 certification and adherence to European standards.
Safety
TYROLIT prioritizes safety through its membership in the Organisation for the Safety of Abrasives (oSa) and collaboration with safety authorities, aiming to provide high-quality and safe products.
Product Quality Lines
TYROLIT products are categorized into three quality lines: PREMIUM, STANDARD, and BASIC, each offering different performance levels and price points.
New Product Design
Since 2008, TYROLIT has introduced a new product design with simplified markings and a user-friendly brand image to enhance sales and customer experience.
Catalogue and POS
The TYROLIT catalogue is organized into sections for construction-related trade, industrial supply, and construction professionals. The POS system is designed for easy assembly and provides clear product organization.
Technical Specifications
The document provides detailed specifications for resin-bonded and diamond tools, including labeling, color codes, and material applications. It also includes information on grinding wheel designations and bond types.
Grinding and Cutting Tools
The catalogue covers various tools such as straight grinders, angle grinders, petrol cutting saws, and stationary cut-off wheels, with detailed application tables and specifications for each tool type.
Precision Tools
Precision tools are categorized by application, including grinding, sharpening, cutting, and dressing, with specific information on grinding wheel types and materials.
Specifications and Order Details
The document outlines specifications for tool grinding wheels with superabrasive materials, specifically cup wheels like TYROLIT Amigo or Diago. Key dimensions include external diameter, floor thickness, bore diameter, and others related to the shape and abrasive coating of the wheel.
Dressing Basics
Dressing is essential to maintain the grinding wheel's performance by compensating for wear and ensuring optimal grinding results. The document details various dressing tools and their applications, such as single-grain and multi-grain dressers, and highlights common errors in dressing.
Interrelationship of Surface Roughness and Grit Size
Tables are provided to help select the appropriate grit size for desired surface roughness and profile radius. Larger grain sizes are noted for easier material removal.
Speed Recommendations
Guidelines for rotational and peripheral speeds based on the grinding wheel's external diameter are provided, along with pictograms for different machines and materials.
Safety and Handling
Emphasizes the importance of safety in grinding operations, including proper machine and wheel synchronization, storage, and handling of grinding wheels. Safety measures include checking wheels for damage, proper clamping methods, and conducting test runs before use.
Clamping Methods
Details various clamping methods for grinding wheels, such as using wheel flanges, embedded fixing elements, and support plates. Each method is described with specific requirements to ensure safe and effective clamping.
Test Run and Personal Safety
Before use, grinding wheels must undergo a test run at maximum operating speed. Personal safety measures, including eye protection and protective clothing, are mandatory during grinding tasks.
Summary
The document concludes with a summary of key points for safe grinding wheel use, emphasizing machine data adjustment, skilled mounting, and personal safety.
Safety and Operational Guidelines- Ensure wheel flanges are clean, flat, and suitable for clamping the grinding tool. Use intermediate layers between the grinding wheel and flanges as intended.
- Operate machines with proper guards and ensure they are in good condition before use. Conduct a test run for at least one minute at operating speed after each mounting.
- Always wear eye protection during grinding processes. Use protective goggles or a safety mask for off-hand grinding.
- Ensure air supply and protective measures are adequate for the material being processed. Fit suitable extraction systems for dry grinding processes.
- Do not use abrasives exposed to humid conditions or high temperatures before mounting. Avoid using damaged or dropped abrasives.
- Never exceed the maximum permissible operating speed. Avoid using wheel flanges with foreign bodies, and do not overtighten clamping devices.
- Use only one-way adapters once and ensure the machine's protection cover is securely fixed before starting.
- Ensure sufficient air supply and personal safety equipment when working with grinding tools.
Product Specifications and Applications- Various grinders (straight, angle, petrol cutting) are available with resin-bonded and diamond dry-cutting saws for different materials like steel, concrete, and abrasive materials.
- Products are categorized into Premium, Standard, and Basic quality lines, each suitable for specific applications and target groups such as construction, shipbuilding, and vehicle repair workshops.
- Application tables provide specifications for materials like steel, stainless steel, aluminum, and stone, indicating the appropriate cut-off wheels for each.
- Cut-off wheels are designed for long service life and maximum cutting ability, with options for fast, convenient, and low-burr cutting.
Product Details- Cut-off wheels are available in various dimensions and specifications, suitable for cutting metal sheets, profiles, pipes, and rods.
- Innovative ultra-thin cut-off wheels offer maximum performance, clean cutting areas, and low thermal load on workpieces.
- Color coding systems help identify the right product for specific materials or applications.
Overview This document provides detailed specifications for various types of cut-off wheels used in cutting applications with angle grinders and petrol saws. The wheels are categorized based on their dimensions, specifications, and intended use, with a focus on performance, longevity, and material compatibility.
Specifications The document lists numerous cut-off wheels with specific type numbers, shapes, dimensions, and specifications. These wheels are designed for different applications, including cutting thin-walled metal sheets, profiles, pipes, rods, and solid materials. The specifications include the wheel's thickness, diameter, and the material it is best suited for cutting.
Procedures and Recommendations The document outlines the recommended use of these cut-off wheels, emphasizing their high performance and long service life. It suggests using specific wheels for fast, convenient, and low-burr cutting, while others are recommended for maximum stability and service life. The document also highlights the importance of selecting the right wheel for the material being cut to ensure optimal performance and safety.
Standards and Classifications The cut-off wheels are classified into different grades such as R, P, S, and N, each indicating the wheel's performance characteristics and material compatibility. The document also categorizes the wheels into Premium, Standard, and Basic classes, indicating their quality and intended use.
Key Data from Tables The tables in the document provide a comprehensive list of cut-off wheels, including their type numbers, dimensions, and specifications. This data is crucial for selecting the appropriate wheel for specific cutting tasks, ensuring compatibility with the material and the cutting machine.
Critical Information The document emphasizes the importance of using the correct cut-off wheel for the intended application to achieve the best results and maintain safety standards. It also highlights the availability of certain wheels on request, indicating that they are not standard stock items.
Overview The document provides detailed specifications and classifications for various cutting and grinding tools, primarily focusing on diamond and resin-bonded products. These tools are designed for machining a wide range of construction materials, including concrete, steel, natural stone, and more.
Sections- Cutting Tools The document lists several types of cutting tools, including angle grinders and petrol cutting saws. Each tool is specified by type number, shape, dimensions, and classification. The materials these tools can machine range from universal building materials to hard concrete and abrasive materials.
- Grinding Tools This section covers straight grinders and angle grinders, detailing the types of grinding wheels available, their specifications, and the materials they are suitable for. The document emphasizes the long service life and high performance of these tools.
- Material Compatibility Each tool is associated with specific materials it can machine, such as concrete, reinforced steel, asphalt, and more. The document highlights the versatility of these tools in handling various materials.
- Product Quality and Classification Tools are classified into premium, standard, and basic categories, indicating their quality and suitability for different applications. Premium tools offer maximum cutting ability and long service life.
- Innovative Features The document mentions innovative products like ultra-thin and sound-insulated dry cut-off saw blades, which enhance the performance and safety of the tools.
Key Takeaways The document serves as a comprehensive guide for selecting the appropriate cutting and grinding tools based on material type and application needs. It emphasizes the importance of choosing the right tool for efficient and safe machining operations.
Overview The document provides detailed specifications and classifications for various types of grinding tools, specifically focusing on straight grinders and mounted points. It includes information on dimensions, materials, and recommended applications.
Specifications The document lists numerous types of grinding tools, identified by type numbers and shapes. Each entry includes dimensions, specifications, and classification codes. The tools are primarily made of aluminium oxide with either vitrified or resinoid bonds, suitable for different grinding applications.
Materials and Applications The grinding tools are designed for use on materials such as INOX and cast iron. They are particularly effective for tasks like deburring, bevelling, and edge breaking. The document highlights the vibration-reducing properties of resin-bonded mounted points, making them less sensitive to impact.
Safety and Standards The document emphasizes the importance of adhering to safety standards, including a maximum operating speed of 50 m/s and specific clamping depths as per DIN 69170. It also provides guidance on the appropriate use of different grit sizes and bond types for various materials.
Shapes and Sizes The grinding tools are available in a wide range of shapes and sizes, including cones, ogivals, balls, cups, roll edges, and cylinders. The document specifies the diameters of mandrels and lengths, catering to diverse grinding needs.
Key Recommendations Users are advised to select the appropriate tool based on the material and specific grinding requirements. The document suggests using ceramic bonded mounted points for applications requiring long service life and high performance, especially on hardened steel and tool steel.
Overview This document provides detailed specifications and classifications for various grinding tools and accessories, primarily focusing on TYROLIT products. It includes information on grinding wheels, mounted points, cemented carbide cutters, and flap wheels, along with their applications and safety guidelines.
Specifications The document lists different types of grinding tools, including their shapes, dimensions, and specifications. For example, grinding wheels are made of aluminum oxide with vitrified or resinoid bonds, and mounted points are available in various shapes like cone, ogival, ball, cup, roll edges, and cylinder. The document also specifies grit sizes and color coding for grains.
Safety Notice A maximum operating speed of 50 m/s is recommended, and users must adhere to minimum clamping depths as per DIN 69170 standards.
Materials and Applications Cemented carbide cutters are suitable for a wide range of materials and are used with pneumatic or electric machines and industrial robots. The document emphasizes the importance of selecting the right machine, speed, cutter, and tooth profile for optimal results.
Grinding Tools The document categorizes tools based on their elasticity and application, such as soft elastic points for curved surfaces and hard elastic points for high-speed work. It also provides recommendations for different materials like aluminum, steel, and plastics.
Flap Wheels These tools are designed to adapt to any workpiece contour, with abrasive grain flaps arranged radially. They are manufactured according to EN standards.
Conclusion The document serves as a comprehensive guide for selecting and using TYROLIT grinding tools, ensuring maximum efficiency and safety in various machining applications.
Overview The document provides detailed specifications and descriptions of various grinding tools, focusing on their applications, materials they can machine, and their unique features. It covers different types of grinding wheels and discs, highlighting their performance, handling, and suitability for specific tasks.
1. Semi-Flexible High-Performance Grinding Wheel- Designed for grinding, deburring, and shaping operations, particularly effective on spherical curved surfaces.
- Combines advantages of different grinding tools with easy handling.
- Features unique geometry for ergonomic use and cool grinding, minimizing material damage.
- Vibration-free and adaptable to workpieces.
2. Grinding Tools Specifications- Various types and dimensions are listed, such as 29RON and 27A/28A, with specific classifications and uses.
- Premium tools are noted for their high performance and versatility in grinding jobs on steel and stainless steel.
3. Flap Discs- Suitable for universal grinding jobs, including surface and edge grinding and deburring.
- Features self-sharpening ceramic abrasive grit for high-alloyed steels, ensuring longer tool life and consistent surface finish.
4. Rough Grinding Wheels- Optimized for surface and edge grinding with long service life and easy cutting ability.
- Available in various specifications for different materials and applications.
5. Cup Wheels- Professional tools for large area grinding, edge grinding, and bevelling, especially in casting houses and steelworks.
- Available with different bore designs for tool fitting.
6. Rough Cleaning Discs- Effective in removing rust, paint, and sealants, preparing surfaces for welding and anodizing.
- Characterized by a lack of clogging and smearing, with long life and low heat build-up.
7. Elastic Rondeller- Allows for fine grinding to polishing with an angle grinder, suitable for vehicles, containers, and airplanes.
- Available in different abrasives and grades of fineness.
Conclusion The document provides a comprehensive guide to selecting the appropriate grinding tool based on specific requirements, emphasizing the importance of tool geometry, material compatibility, and ergonomic design for optimal performance.
Overview This document provides detailed specifications and classifications for various grinding tools, focusing on flap discs, rough grinding wheels, and diamond grinding plates. It is intended for use with angle grinders on materials such as steel, stainless steel, and non-ferrous metals.
Flap Discs The document highlights the versatility and flexibility of STANDARD SOFT JOB flap discs, which are suitable for fitting and finishing work. These discs are recommended for professional use on steel, stainless steel, and NF metals, and are designed to handle demanding grinding tasks. The flap discs are available in various dimensions and specifications, with supporting discs made of rigid fiberglass or plastic, offering excellent mechanical properties and resistance to oil and grease.
Rough Grinding Wheels The BASIC line of rough grinding wheels is described as universal tools for surface and edge grinding. These wheels are noted for their high stock removal, good service life, and ease of handling. The document lists various specifications and dimensions for these wheels, emphasizing their suitability for smoothing cast materials and their optimized design for fast cutting and stock removal.
Diamond Grinding Plates The PREMIUM and STANDARD diamond grinding plates are highlighted for their cost-effectiveness, high stock removal performance, and long lifetime. These plates are universally applicable and feature a color-coding system to assist in selecting the right product for specific materials.
Precision Grinding The document provides an overview of precision grinding tools, including floor-standing grinding wheels, sharpening and polishing wheels, and various types of surface and cylindrical grinding. It includes a detailed specification designation for abrasives, describing grit sizes, hardness, structure, and bond types.
Application Tips and Safety Information The document offers application tips for sharpening and regrinding tools and emphasizes the importance of adhering to safety information, particularly regarding maximum operating speeds.
Grinding Wheels Specifications
1. Type 477724: Shape 50HAG, Dimensions 185x20x8, Specification D30ST, 1 carat.
2. Type 477726: Shape 50HAG, Dimensions 185x30x10, Specification D2ST, 2 carat.
3. Type 477254: Shape 50HAG, Dimensions 250x40x10, Specification D35ST, 3 carat.
4. Type 195112: Shape STSEG, Dimensions 185x5x8, Specification HA_DIA.
Dressing and Sharpening
Recommended hand-guided dressing tools include Shape 90AR and diamond dressers in Shapes 50HAG and STSEG.
Dressing Tools
1. Type 15321: Shape 100AKO, Specification S3610, for A+C grinding wheels, Diameter 120-250 mm, Max thickness 40 mm, Grit size 24-80, Hardness H-Q.
2. Type 74497: Shape 100AKO, Specification S3611, for A+C grinding wheels, Diameter 300-600 mm, Max thickness 63 mm, Grit size 16-60, Hardness H-Q.
Replacement Rollers
1. Type 74492: Shape 100ARO, Dimensions 36x21x8, Specification S3610.
2. Type 74493: Shape 100ARO, Dimensions 55x39x12, Specification S3611.
3. Type 75915: Shape 100ARO, Dimensions 55x65x12, Specification S3612.
Ultra-hard Tools
Type 26571: Shape 100ASB, Dimensions 12x6x75, for dressing and trueing conventional grinding wheels.
Company Addresses
Tyrolit has offices in multiple countries including Argentina, Australia, Belgium, Brazil, China, Denmark, Estonia, Germany, Finland, France, India, Indonesia, Italy, Netherlands, Norway, Austria, Poland, Portugal, Sweden, Switzerland, Spain, Thailand, Czech Republic, United Kingdom, Hungary, USA, and UAE. Each entry includes the company name, address, telephone, and fax numbers.