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Rotary encoder TRN42/S4 SIL2

Rotary encoder TRN42/S4 SIL2
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Rotary encoder TRN42/S4 SIL2

Product catalog summary
Overview: The document outlines the specifications and technical data for the Absolute Monotour/Multitour shaft encoder models TBN/TRN, featuring CANopen Safety SIL2 and CANopen interfaces. These encoders are designed for demanding applications like crane technology and construction machinery.
Specifications:
  • Design: The encoders have a robust construction with a flange diameter of Ø 42 mm, available in aluminium or stainless steel.
  • Measuring Range: TBN supports up to 65,536 steps per 360°, while TRN supports up to 65,536 steps per revolution across 4096 revolutions.
  • Protection Grade: Rated at IP65/IP66, with an optional upgrade to IP69K.
  • Interfaces: Equipped with CANopen Safety SIL2 and CANopen (CiA DS 406 Encoder Profile, 4.0.2).
Technical Data:
  • Electrical: Operates on 9 to 36 VDC, with power consumption of less than 1 W for TBN and less than 1.5 W for TRN. TRN offers a resolution of up to 28 Bit.
  • Mechanical: Maximum operating speed is 10,000 min-1, with a permissible shaft load of 250 N axial/radial for Ø 58 and Ø 50 designs.
  • Environmental: Functions within a temperature range of -40 °C to +82 °C and has a shock resistance of 250 m/s².
Safety and Standards:
  • Safety Standards: Complies with IEC 61508: 2017 for functional safety.
  • EMC Standards: Meets various EN standards for emission and immunity.
  • Safety Data: Offers a service life of 20 years, with a hardware fault tolerance of HFT 0 and a safe failure fraction of 96.23% for TBN and 96.27% for TRN.
Functionality: Utilizes magnetic sensor systems for position detection, providing position and speed values via the CANopen protocol. Includes features for functional safety, such as emergency protocols and fault listings.
Connection and Configuration: Electrical connections are facilitated through M12x1 connectors, with options for galvanic isolation. The document details the bus connection and data profile for CANopen Safety SIL2.
Installation Details: Provides installation drawings and specifications, including dimensions in millimeters for components like the shaft seal, clamp ring, and sensor connector. Key dimensions include a clamping shaft diameter of 12 H7 with an insertion depth of 16mm, and a sensor connector M12 with 5 poles, A-coded.
Components and Materials: Lists components such as torque support, height adapter, screws, locking washers, and washers. Materials include plastic for the torque support and height adapter, and stainless steel for screws and washers.
Order Identification: Offers examples of order identification codes, such as TRN58 - SRA 16384 R 4096 S4 S1 N01 and ZMS58-S-H1-K01, to specify the exact model and configuration required.
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Catalog excerpts

Rotary encoder TRN42/S4 SIL2-1

7WK Document no.: TBN/TRN 14271 IE Date: 20.03.2020 Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopen ■ Sturdy design for tough applications, e.g. crane technology, construction machinery and mobile working equipment ■ Miniature version in flange diameter 0 42 mm ■ Measuring range TBN: max. 65,536 steps/360° TRN: max. 65,536 steps/rev. x 4096 revolutions ■ Mrotection grade IP65/IP66 (IP69K with optional housing potting) ■ Interfaces: CANopen Safety SIL2, CANopen (CiA DS 406 Encoder Profile, 4.0.2) SIL2I EC 61508 FUNCTIONAL SAFETY SENSOR easy to use CflNopGQ Structure - Sturdy housing made from seawater-resistant aluminium (AlMgSil - 3.2315) or stainless steel (material: 1.4305 or 1.4404) - Constructions with 0 42, 0 50 and 0 58 mm as well as special constructions (application-dependent) - Magnetic sensor systems for position detection - Recording of rotations via an absolute Multitour transmission in the TRN model - Electrical connections via connector M12x1 (Bus In and Bus Out option) or via cable - Optional housing potting to meet IP69K requirements - Interface as CANopen Safety SIL2 in accordance with IEC 61508 or as Standard CANopen Function A positive-locking mechanical connection between the customer's shaft and the sensor shaft ensures that the magnet in the sensor shaft precisely reflects the rotation of the customer's shaft. With the TBN model, one rotation (max. 65,536 steps) is recorded. With the subsequent absolute transmission, the TRN shaft encoder reaches a measuring range of up to 4096 rotations. With the CANopen Safety protocol, both the position value and the speed value (SRDO - Safety Relevant Data Object) meet the requirements of SIL2. The values for the redundant system are compared and checked for plausibility. If the check is positive, the output will be normal and bit-inverted. Comprehensive checks using CRC, timing monitoring, voltage monitoring etc. ensure that reliable position and speed values are output. The speed value can be parameterised via the gate time (1 to 1000 ms) depending on the specific application. In the event of a fault, emergency protocols are issued and a fault listing is created. The target function here is to move to a safe state in the event of a fault. This is also referred to as the functional safety of the shaft encoder. The position and speed values (PDO - Process Data Object) are output via the CANopen protocol. TWK-ELEKTRONIK GmbH BismarckstraBe 108 [email protected] visit us at | twk.de

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Rotary encoder TRN42/S4 SIL2-2

SUPREME SENSORING Technical data Electrical data ■ Sensor system: ■ Resolution: ■ Speed value: ■ Total step count: ■ Operating voltage: ■ Power consumption ■ Code sense: ■ Reference value: ■ Accuracy TBN: ■ AccuracyTRN: ■ Reproducibility: ■ Temperature drift: Magnetic sensor systems TBN: max. 16 Bit (65,536 steps/360°) TRN: max. 16 Bit + 12 Bit (=28 Bit) In addition to the position signal, a digits/gate time speed signal is also generated, which can be adapted by the customer via an adjustable gate time for the application. - Speed value data format: 16 Bit - Gate time: 1 to 1000 ms - Internal...

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Rotary encoder TRN42/S4 SIL2-3

SUPREME SENSORING Technical data Overall system and safety ■ Duty cycle (rise time) supply voltage: ■ Information density: ■ Storage cycle time: ■ Setup Time: ■ Time between the detection of a fault and the output of the emergency message: ■ Certificate number: ■ Safety standard: ■ EDS file: 500 ms (10 % to 90 %) up to 10 000 messages/s 3 s per memory cycle ~ 2 s @ T > +20 °C 100 ms (voltage supply) 5 s (RAM test, all individual bits ok) 2 s (ROM test (within setup time)) Following provision of the certification documents IEC 61508: 2017: Functional Safety of Electrical/Electronic/Programmable...

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Rotary encoder TRN42/S4 SIL2-4

Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopenTechnical data Safety data TBN Date: 20.03.2020 Page 4 of 22 Document no.: TBN/TRN 14271 IE

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Rotary encoder TRN42/S4 SIL2-5

Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopenBus connection, output level and data profile Bus connection as per ISO/DIS 11898 Output level as per ISO/DIS 11898 Data profile CANopen PDO1/2 (position and speed) PDO 1 / PDO 2 SRDO2 (speed) - normal and bit-inverted (models TRN and TBN) SRDO 2 velocity value Data Byte 0 Data Byte 1 velocity value inverted Date: 20.03.2020 Page 5 of 22 Document no.: TBN/TRN 14271 IE

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Rotary encoder TRN42/S4 SIL2-6

Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopen Schematic diagrams TBN and TRN (construction Ø 58 – CANopen shown) Model: TBN magnet singleturn magnet singleturn magnetic sensor position controller main controller switching power unit TWK-SENSORIK GmbH Flerrenwiete 28 Tel. 04103/9323-0 D-22880 Wedel Fax 04103/9323-21 [email protected] switching power unit TWK-SENSORIK GmbH Maßstab: Material: Gepr. Dieses Dokument genießt Urheberrecht und damit den gesetzlich dafür bestehenden Schutz. This document is owned by TWK-Elektronik GmbH and is protected...

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Rotary encoder TRN42/S4 SIL2-7

Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopenElectrical connection, mating connector, contact configuration M12x1, noteElectrical connection ■ TBN 0 58/TRN 0 58: With connector M12x1, pin, 5-pin, A-coded With 2 connectors M12x1, pin and socket, 5-pin, A-coded, Bus In and Bus Out With radial cable, twisted pair, e.g. 2 x 2 x 0.25 mm2, shielded (standard) ■ The connection assignment TYxxxxx is part of the scope of supply and is included with each device. Please note: If angled mating connectors are used, please specify the position of the coding groove...

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Rotary encoder TRN42/S4 SIL2-8

Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopenGalvanic potential isolation: -VS, CAN_GND and housing/cable shielding The description of the different versions of galvanic potential (V1 to V3) relates exclusively to the interrelationships between the individual potentials (-VS, CAN_GND and housing/cable shielding), i.e. whether or not they are galvanically connected. The connection assignment (TYxxxx) should be observed. This connection assignment is included with each device and a copy can be requested as needed. V1: CAN_GND, -VS and housing/cable...

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