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Rotary encoder TBN58/S4 SIL2

Rotary encoder TBN58/S4 SIL2
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Rotary encoder TBN58/S4 SIL2

Product catalog summary
Overview: The document provides comprehensive details on the Absolute Monotour/Multitour shaft encoder models TBN/TRN, featuring CANopen Safety SIL2 and CANopen interfaces. These encoders are designed for robust applications like crane technology and construction machinery, emphasizing their sturdy design, compact size, and extensive measuring range.
Specifications: The TBN model offers up to 65,536 steps per 360°, while the TRN model supports 65,536 steps per revolution across 4096 revolutions. They have a protection grade of IP65/IP66, with optional IP69K housing potting. Compliance with IEC 61508 standards is ensured through CANopen Safety SIL2 and standard CANopen interfaces.
Technical Data: Utilizing magnetic sensor systems, the TBN model achieves a resolution of up to 16 Bit, and the TRN model up to 28 Bit. They operate within a voltage range of 9 to 36 VDC, with power consumption under 1 W for TBN and 1.5 W for TRN. The encoders support speeds up to 120 rpm, offering high accuracy and reproducibility.
Safety and Standards: The encoders comply with IEC 61508 for functional safety and various EN standards for electromagnetic compatibility. They boast a service life of 20 years, with a high safe failure fraction and diagnostic coverage.
Mechanical and Environmental Data: Capable of operating at speeds up to 10,000 min-1, the encoders withstand significant angular acceleration and shaft loads. They function in temperatures from -40°C to +82°C and resist shock and vibration.
Connection and Configuration: Electrical connections are facilitated via M12x1 connectors, with radial cable options. The document details galvanic isolation concepts for potential isolation, enhancing installation and operational flexibility.
Conclusion: The TBN/TRN shaft encoders are robust, high-precision devices suitable for demanding industrial applications, ensuring reliable performance and adherence to safety standards.
Installation Instructions: The document includes technical specifications and installation instructions for TBN/TRN models, with detailed installation drawings and order identification examples.
Specifications: Order identification for models like TRN58 - SRA 16384 R 4096 S4 S1 N01 and ZMS58-S-H1-K01 is provided, specifying M4x8 screws and details on shaft seal and clamp ring dimensions.
Installation Drawings: Precise measurements for components, including a clamping shaft diameter of 12 H7 and insertion depth of 16mm, are provided. The positioning of the nameplate and sensor connector (M12, 5-pole, A-coded) is specified.
Components and Materials: Required components for installation include torque support, height adapter, screws, locking washers, and washers. Materials used are plastic and stainless steel, with standards like DIN912 and DIN9021 mentioned for screws and washers.
Key Measurements: Critical dimensions include a shaft seal diameter of 42 ±0.1 mm, and other measurements like 70 ±0.1 mm and 97 ±0.5 mm for various encoder parts.
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Catalog excerpts

Rotary encoder TBN58/S4 SIL2-1

7WK Document no.: TBN/TRN 14271 JE Date: 25.03.2020 Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopen ■ Sturdy design for tough applications, e.g. crane technology, construction machinery and mobile working equipment ■ Miniature version in flange diameter 0 42 mm ■ Measuring range TBN: max. 65,536 steps/360° TRN: max. 65,536 steps/rev. x 4096 revolutions ■ Mrotection grade IP65/IP66 (IP69K with optional housing potting) ■ Interfaces: CANopen Safety SIL2, CANopen (CiA DS 406 Encoder Profile, 4.0.2) SIL2I EC 61508 FUNCTIONAL SAFETY SENSOR easy to use CflNopGQ Structure - Sturdy housing made from seawater-resistant aluminium (AlMgSil - 3.2315) or stainless steel (material: 1.4305 or 1.4404) - Constructions with 0 42, 0 50 and 0 58 mm as well as special constructions (application-dependent) - Magnetic sensor systems for position detection - Recording of rotations via an absolute Multitour transmission in the TRN model - Electrical connections via connector M12x1 (Bus In and Bus Out option) or via cable - Optional housing potting to meet IP69K requirements - Interface as CANopen Safety SIL2 in accordance with IEC 61508 or as Standard CANopen Function A positive-locking mechanical connection between the customer's shaft and the sensor shaft ensures that the magnet in the sensor shaft precisely reflects the rotation of the customer's shaft. With the TBN model, one rotation (max. 65,536 steps) is recorded. With the subsequent absolute transmission, the TRN shaft encoder reaches a measuring range of up to 4096 rotations. With the CANopen Safety protocol, both the position value and the speed value (SRDO - Safety Relevant Data Object) meet the requirements of SIL2. The values for the redundant system are compared and checked for plausibility. If the check is positive, the output will be normal and bit-inverted. Comprehensive checks using CRC, timing monitoring, voltage monitoring etc. ensure that reliable position and speed values are output. The speed value can be parameterised via the gate time (1 to 1000 ms) depending on the specific application. In the event of a fault, emergency protocols are issued and a fault listing is created. The target function here is to move to a safe state in the event of a fault. This is also referred to as the functional safety of the shaft encoder. The position and speed values (PDO - Process Data Object) are output via the CANopen protocol. TWK-ELEKTRONIK GmbH BismarckstraBe 108 [email protected] visit us at | twk.de

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Rotary encoder TBN58/S4 SIL2-2

SUPREME SENSORING Technical data Electrical data ■ Sensor system: ■ Resolution: ■ Speed value: ■ Total step count: ■ Operating voltage: ■ Power consumption ■ Code sense: ■ Reference value: ■ Accuracy TBN: ■ AccuracyTRN: ■ Reproducibility: ■ Temperature drift: Magnetic sensor systems TBN: max. 16 Bit (65,536 steps/360°) TRN: max. 16 Bit + 12 Bit (=28 Bit) In addition to the position signal, a digits/gate time speed signal is also generated, which can be adapted by the customer via an adjustable gate time for the application. - Speed value data format: 16 Bit - Gate time: 1 to 1000 ms - Internal...

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Rotary encoder TBN58/S4 SIL2-3

SUPREME SENSORING Technical data Overall system and safety ■ Duty cycle (rise time) supply voltage: ■ Information density: ■ Storage cycle time: ■ Setup Time: ■ Time between the detection of a fault and the output of the emergency message: 500 ms (10 % to 90 %) up to 10 000 messages/s 3 s per memory cycle ~ 2 s @ T > +20 °C ■ TUV Certificate Registration No.: ■ Safety standard: ■ EDS file: 100 ms (voltage supply) 5 s (RAM test, all individual bits ok) 2 s (ROM test (within setup time)) 44 799 13172915 IEC 61508: 2017: Functional Safety of Electrical/Electronic/Programmable Electronic Safety-related...

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Rotary encoder TBN58/S4 SIL2-4

Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopenTechnical data Safety data TBN Date: 25.03.2020 Page 4 of 22 Document no.: TBN/TRN 14271 JE

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Rotary encoder TBN58/S4 SIL2-5

Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopenBus connection, output level and data profile Bus connection as per ISO/DIS 11898 Output level as per ISO/DIS 11898 Data profile CANopen PDO1/2 (position and speed) PDO 1 / PDO 2 SRDO2 (speed) - normal and bit-inverted (models TRN and TBN) SRDO 2 velocity value Data Byte 0 Data Byte 1 velocity value inverted Date: 25.03.2020 Page 5 of 22 Document no.: TBN/TRN 14271 JE

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Rotary encoder TBN58/S4 SIL2-6

Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopen Schematic diagrams TBN and TRN (construction Ø 58 – CANopen shown) Model: TBN magnet singleturn magnet singleturn magnetic sensor position controller main controller switching power unit TWK-SENSORIK GmbH Flerrenwiete 28 Tel. 04103/9323-0 D-22880 Wedel Fax 04103/9323-21 [email protected] switching power unit TWK-SENSORIK GmbH Maßstab: Material: Gepr. Dieses Dokument genießt Urheberrecht und damit den gesetzlich dafür bestehenden Schutz. This document is owned by TWK-Elektronik GmbH and is protected...

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Rotary encoder TBN58/S4 SIL2-7

Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopenElectrical connection, mating connector, contact configuration M12x1, noteElectrical connection ■ TBN 0 58/TRN 0 58: With connector M12x1, pin, 5-pin, A-coded With 2 connectors M12x1, pin and socket, 5-pin, A-coded, Bus In and Bus Out With radial cable, twisted pair, e.g. 2 x 2 x 0.25 mm2, shielded (standard) ■ The connection assignment TYxxxxx is part of the scope of supply and is included with each device. Please note: If angled mating connectors are used, please specify the position of the coding groove...

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Rotary encoder TBN58/S4 SIL2-8

Absolute Monotour/Multitour shaft encoder models TBN/TRN with CANopen Safety SIL2 and CANopenGalvanic potential isolation: -VS, CAN_GND and housing/cable shielding The description of the different versions of galvanic potential (V1 to V3) relates exclusively to the interrelationships between the individual potentials (-VS, CAN_GND and housing/cable shielding), i.e. whether or not they are galvanically connected. The connection assignment (TYxxxx) should be observed. This connection assignment is included with each device and a copy can be requested as needed. V1: CAN_GND, -VS and housing/cable...

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