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Rotary encoder HBN/S3 SIL2

Rotary encoder HBN/S3 SIL2
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Rotary encoder HBN/S3 SIL2

Product catalog summary
Overview: The document outlines the specifications and technical data for the high-resolution absolute single-turn rotary encoder, Model HBN, by TWK-ELEKTRONIK GmbH. It is designed for robust applications like crane technology and construction machinery.
Design and Features: The encoder is housed in seawater-proof aluminum or stainless steel, offering high vibration and shock resistance. It provides a resolution of less than 22 bits per 360° and includes a speed signal in digits/ms with variable gate time. The protection type is IP 66.
Technical Specifications:
  • Electrical Data: Operating voltage is 9 to 36 VDC, with power consumption under 1.8 W. The resolution is 16 bits, with accuracy and reproducibility within ±0.05% and ±0.01% respectively.
  • Mechanical Data: Operates at speeds up to 500 rpm, with a permissible shaft load of 250 N axially and radially. The bearing service life is ≥ 109 revolutions.
  • Environmental Data: Operating temperature ranges from -40°C to +85°C, with shock and vibration resistance as per DIN standards.
Functionality: The encoder ensures precise shaft rotation detection through a redundant design for position recording and evaluation. It outputs validated position and speed signals via the CANopen Safety protocol, meeting safety level SIL2 and performance level "d" standards.
Interface and Connectivity: Utilizes a CAN interface compliant with ISO/DIS 11898, with address setting via LSS or object 2000. Electrical connections are made through two M12 connectors, with various galvanic separation options available.
Safety and Standards: Complies with safety norms including EN 61508 and EN ISO 13849-1. Supports CANopen features such as emergency messages and heartbeat signals.
Installation and Accessories: Includes installation drawings and details on accessories like fastening clamps and play-free clamping couplings. Offers different flange types and connector configurations for various applications.
Specifications:
  • Model: HBN
  • Resolution: 65,536
  • Dimensions: Provided in millimeters with specific tolerances.
  • Connector: Sensor connector M12, 5-pole, A-coded, aligned for both Bus In and Bus Out.
Design Forms:
  • Clamped Flange: Shaft for play compensating toothed gear. Order number: HBN58 - KZA 65,536 R S3 S N01.
  • Synchro Flange: Shaft 6 mm with flattened area. Order number: HBN58 - STA 65,536 R S3 S N01.
  • Synchro Flange with Clamped Shaft: For 12 mm with torque support. Order number: HBN58 - SRA 65,536 R S3 S N01.
  • Synchro Flange with Groove for Feather Key: Clamped shaft for 12 mm with groove for feather key and torque support. Order number: HBN58 - SNA 65,536 R S3 S N01.
Key Features:
  • NILOS ring and coding pin included.
  • Clamping ring made of aluminum.
  • Insertion depth and specific diameters provided for precise installation.
Installation Details:
  • Detailed dimensions and tolerances are provided for accurate installation.
  • Specific features such as grooves and clamping mechanisms are highlighted for each design form.
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Catalog excerpts

Rotary encoder HBN/S3 SIL2-1

■ Robust design for rough applications with high resolution requirement such as crane technology, construction machines and special engineering ■ High vibration and shock resistance thanks to the compact mechanical design ■ Resolution < 22 bit / 360° ■ Speed signal in digits/ms with variable gate time ■ Protection type IP 66 Design - Robust housing (wall thickness 5 mm) manufactured from seawater-proof aluminium (AlMgSi1) or stainless steel (material: 1.4305 optionally 1.4404). - Position recording and evaluation are of a redundant design to implement a reliable position value and speed signal. - A network in/out module with transient filtering, voltage supply and output driver unit forms the electrical interface. - Electrical connection via two M12 connectors, 5-pin, pin and socket for bus IN / bus OUT. Function A correct mechanical connection between the customer and sensor shaft ensures that the sensor precisely detects the customer shaft's rotations. A safe position is provided by the plausibility check of two sensor systems. Detected errors are evaluated. The CAN interface outputs the validated position value and speed signal via the CANopen Safety protocol within an SRDO (Safety Relevant Data Object) using 2x2 messages (normal and inverted). The rotary encoder meets the conditions of safety level SIL2 according to IEC 61508 and performance level "d" according to EN13849. The prerequisite of safety-relevant operation is a failsafe master. TWK-ELEKTRONIK GmbH Heinrichstrasse 85 [email protected] www.twk.de

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Rotary encoder HBN/S3 SIL2-2

Technical data Electrical data ■ Operating voltage: ■ Power consumption: ■ Resolution: ■ Code direction: ■ Reference value: ■ Accuracy: ■ Reproducibility: ■ Temperature drift: ■ CAN IC voltage rating: 9 to 36 VDC (protected against polarity reversal) < 1.8 W 16 bit (for higher resolution, please contact our technical staff) CW* or CCW** can be set 0 to (total number of steps -1) < ± 0.05 % (with reference to 360°) < ± 0.01 % (with reference to 360°) < 0.1 % (with reference to 360° over the entire temperature range) Maximum common mode votage -7 to +12 V Maximum allowed voltage at pins ±36 V Electrical...

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Rotary encoder HBN/S3 SIL2-3

Absolute single-turn rotary encoder with high resolution Model HBN Technical data System in general and Safety  Slew rate power supply:  Time of storage cycles:  Time between error recognition and alarm (emergency message): 100 ms (power supply) 5 s (RAM test, single bit error) 2 s (ROM test during setup time) Principle circuit diagram Sensor systems Galvanic separation Digital isolator Switching power supply Voltage monitoring

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Rotary encoder HBN/S3 SIL2-4

Interface according to the following specifications CiA DS301 CANopen Application Layer and Communication Profile, Version 4.1 EN 50325-5 (CIA DS304) CANopen Framework for safety-relevant communication, Version 1.0.1 CiA DS305 CANopen - Layer Setting Services and Protocol (LSS) CiA DS406 CANopen - Device Profile for Encoders, Version 4.0.1 IEC 61508 Functional safety of safety-related electrical/programmable electronic systems. Supply source for the listed CANopen specifications: CAN in Automation (CiA), Kontumazgarten 3, D-90429 Nurnberg, (E-mail: [email protected], www.can-cia.org) The...

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Rotary encoder HBN/S3 SIL2-5

Absolute single-turn rotary encoder with high resolution Model HBN Bus termination, output level Further CANopen Subscriber TWK-CANopen Subscriber CAN-Bus CAN_L Output level according to ISO/DIS 11898 With common mode voltage = 0 V

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Rotary encoder HBN/S3 SIL2-6

Date: 03.04.2018 Page 6 of 16 Document no. HBN 13218 GE

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Rotary encoder HBN/S3 SIL2-7

Electrical connection ■ Two round connectors M12x1, pin and socket for bus IN/OUT, 5-pin, A-coded ■ Refer to the tables below for the connection assignments; these are also enclosed with the devices. Mating connectors (to be ordered separately) All of the mating connectors listed in the following table are M12X1, 5-pin, A-coded, with screw clamp connection, with protection type IP 67, with screening on the housing and the maximum connection cross-section is 0.75 mm2. Please note: if angled mating connectors are used, please notify us so that the device connectors can be aligned accordingly. Date:...

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Rotary encoder HBN/S3 SIL2-8

Note: This is the contact assignment for the standard version. Other versions may have a different contact assignment. In this case, please observe connection assignment TY enclosed with each device. Different M12 connector combinations or assignments are possible at the request of the customer. For the following description and pictorials is valid: Viewed looking at the PIN side of the connector installed in the HBN. There is one connector for Bus-In and Bus-Out each for the HBN. If there is only Bus-In, the female connector Bus-Out is omitted. Important: The recommended version is V1 with full...

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Rotary encoder HBN/S3 SIL2-9

HBN 58 - K A 65,536 R S3 S V1 N 01 Electrical and mechanical variants * 01 Standard Output: N CANopen Galvanic sepration (#). See page 8: V1 -VS # CAN_GND # screening/housing (recommended version) V2 -VS = CAN_GND # screening/housing V3 -VS = CAN_GND = screening/housing Electrical connection: S M12 connector (bus in/bus out) Kx Cable, x=length in m Profile: C3 CANopen according to CIA, DS 406 revision 4.0.1 S3 CANopen Safety SIL2 Code: R Binary Resolution: Housing material: A Aluminium S Stainless steel Flange type: K Clamped flange, shaft 10 mm with flattened area KF Clamped flange, shaft 10...

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Rotary encoder HBN/S3 SIL2-10

Absolute single-turn rotary encoder with high resolution Model HBN Installation drawing Standard design form: clamped flange, shaft 10 mm with flattened area Order number: HBN58 - KA 65,536 R S3 S N01 NILOS ring Bus In Sensor connector M12 5-pole pins, A-coded aligned Bus Out Sensor connector M12 5-pole socket, A-coded aligned Coding groove Coding pin

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Rotary encoder HBN/S3 SIL2-11

Absolute single-turn rotary encoder with high resolution Model HBN Installation drawing Further possible design form: clamped flange, shaft 10 mm with woodruff key Order number: HBN58 - KFA 65,536 R S3 S N01 NILOS ring Bus In Sensor connector M12 5-pole pins, A-coded aligned Bus Out Sensor connector M12 5-pole socket, A-coded aligned Coding groove Coding pin

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