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Magnetostrictive displacement transducer MPK manual

Magnetostrictive displacement transducer MPK manual
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Magnetostrictive displacement transducer MPK manual

Product catalog summary
General Overview
The MXK Displacement Transducers are designed for integration with the EtherCAT industrial Ethernet system, using CANopen over EtherCAT (CoE) for managing parameters and diagnostics. EtherCAT specifications can be obtained from the EtherCAT Technology Group.
Installation Instructions
  • Connection: Uses M12/M8 connectors for power and EtherCAT connections, with specific connectors for bus in, bus out, and voltage supply.
  • EtherCAT Wiring: Adheres to the 100BASE-TX Ethernet standard, requiring CAT5 cables with a maximum length of 100 meters between subscribers. The network topology is typically linear, but tree structures are possible with bus modules.
  • Addressing: Subscriber addresses are automatically assigned by the EtherCAT master.
  • Status LEDs: Four LEDs indicate link status, device status, and errors such as missing magnets or supply voltage issues.
  • XML File: An XML file is provided for integration into project planning tools, enabling offline integration and online parameter access.
Process Data Exchange
The transducer transmits 10 bytes of input data, including status, position, and speed data, with a fixed data format in Intel format.
Programming and Diagnosis (CANopen over EtherCAT)
  • Object Directory: Lists communication and manufacturer-specific parameters, including device type, error register, and manufacturer details.
  • Communication Parameters: Includes device type, error register, and identity object details.
  • Manufacturer-Specific Parameters: Covers manufactured date, sensor serial number, sensor length, and other specific attributes.
TwinCAT System Manager
Instructions for installing the XML file and conducting online commissioning are provided, facilitating integration with the TwinCAT system.
Technical Document Summary
1. Specifications
  • Object 2003h - Number of Magnets: Specifies the number of magnets supported, represented as an Unsigned16 data type with read-only access.
  • Object 2004h - Sensor Status Bits: Details the sensor status bits, using an Unsigned16 data type with read-only access.
  • Object 2005h - Missing Magnet Status: Describes the status of missing magnets, indicating sensor errors and missing magnets through specific bits.
  • Object 2006h - Supply Voltage: Displays the current supply voltage using a Real32 data type with read-only access.
  • Object 2007h - Threshold Voltage: Specifies the threshold voltage, using a Real32 data type with read-only access.
  • Object 2008h - SE Threshold Voltage: Defines the SE threshold voltage with similar data type and access as the threshold voltage.
  • Object 2009h - Sensor Resolution: Allows setting the displacement transducer’s resolution in micrometers, with a range from 1 to 65535, using an Unsigned16 data type with read-write access.
  • Object 200Ah - Measuring Direction Reversed: Configures the measuring direction, with options for ascending or descending signals, using an Unsigned32 data type with read-write access.
  • Object 200Bh - Prediction Buffer Size: Sets the buffer size for mean value formation, affecting the transducer’s reaction time, with a default value of 15.
  • Object 200Ch - Save Configuration: Enables saving parameters in the failsafe EEPROM by writing a 1, which resets to 0 after saving.
  • Object 200Dh - Noise Window: Used for multi-magnet measurement, it affects how missing position rings are reported.
  • Object 200Eh - Velocity Window: Determines the time basis for speed recording.
  • Object 200Fh - Enable Smart Missing Magnet Detection: Prevents position value drift in case of magnet loss, with specific behavior based on the value in object 200Dh.
2. Standardised Device Parameters
  • Object 6000h - Operating Parameters: Currently not used, represented as an Unsigned16 data type with read-only access.
  • Object 6001h - Measuring Units per Revolution: Displays the set resolution in micrometers.
  • Object 6002h - Total Measuring Range: Shows the total number of steps based on the measuring range and set resolution.
3. TwinCAT System Manager
  • Installation of the XML File: Instructions for copying the XML file to the TwinCAT directory and starting the system manager.
  • Online Commissioning: Describes the process of reading-in the bus structure online, creating a new project, and locating connected devices.
  • Monitoring and Configuration: Details on monitoring I/O data and accessing the displacement transducer’s configuration and parameterization through the CoE online register.
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Catalog excerpts

Magnetostrictive displacement transducer MPK manual-1

MxK Displacement Transducers with EtherCAT Interface User Manual TWK-ELEKTRONIK GmbH · PB. 10 50 63 · D-40041 Düsseldorf

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Magnetostrictive displacement transducer MPK manual-2

COPYRIGHT: The Operating Instructions MXK 11809 is owned by TWK-ELEKTRONIK GMBH and is protected by copyright laws and international treaty provisions. © 2007 by TWK-ELEKTRONIK GMBH POB 10 50 63 ■ 40041 Dusseldorf ■ Germany Tel. +49/211/63 20 67 ■ Fax +49/211/63 77 05 [email protected] ■ www.twk.de

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Magnetostrictive displacement transducer MPK manual-5

1. General 2. Installation instructions 1. General The magnetostrictive displacement transducers are designed for direct connection to the EtherCAT industrial Ethernet system. Use of the CANopen over EtherCAT message (CoE) enables parameters and diagnostic data to be handled as usual in the case of CANopen. The EtherCAT specifications can be obtained from the EtherCAT Technology Group ETG (www.ethercat.org). 2. Installation instructions 2.1 Connection via M12/M8 connector The “ ...M01” type Magnosens displacement transducers have separate connectors for the supply and the EtherCAT system. Device...

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2.3 Addressing Manually setting the subscriber address is not necessary. It is assigned automatically by the EtherCAT master in accordance with the physical sequence in the bus. 2.4 Status LEDs Four LEDs are housed behind the inspection port in the displacement transducer’s connecting cap. These have the following meanings: 2.5 XML file An XML file is supplied on a CD-ROM to integrate the displacement transducer into a project planning tool. This describes the features of the EtherCAT subscriber in the standardised XML format. After integrating the XML file into the project planning tool (e.g....

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^1 3. Process data exchange 3. Process data exchange The displacement transducer transmits 10 bytes of input data in a process data object (PDO). These include: - 2 bytes of status information - 4 bytes of position data - 4 bytes of speed data The output data definition (mapping) cannot be changed. Data format The position and the speed value are depicted in Intel format (Little Endian). Reserved Reserved Reserved Error bit 0 = no error / 1 = error Magnet number (1 - 15) Position The displacement transducer’s resolution (^m per step) and measurement direction (descending or ascending signal)...

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^1 4. Programming and diagnosis (CANopen over EtherCAT) 4.1 Overview of the object directory

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^1 4. Programming and diagnosis (CANopen over EtherCAT) 4.2 Communication parameters 4.2.1 Object 1000h - Device type

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^1 4. Programming and diagnosis (CANopen over EtherCAT) 4.2.7 Object 1A00h - Transmit PDO mapping

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^1 4. Programming and diagnosis (CANopen over EtherCAT) 4.3 Manufacturer-specific parameters 4.3.1 Object 2000h - Manufactured date Magnet missing

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^1 4. Programming and diagnosis (CANopen over EtherCAT) 4.3.7 Object 2006h - Supply voltage Setting this buffer establishes mean value formation. Based on the values stored in the buffer, this provides a prediction of the measured value until a new, true (measured) value is received. The pre-set value of 15 has proved practicable here. Attention: A high value influences the displacement transducer’s reaction time.

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^1 4. Programming and diagnosis (CANopen over EtherCAT) 4.3.13 Object 200Ch - Save configuration

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^1 4. Programming and diagnosis (CANopen over EtherCAT) 4.4 Standardised device parameters 4.4.1 Object 6000h - Operating parameters Display of the total number of steps (measuring range of the displacement transducer / set resolution).

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5. TwinCAT system manager 5. TwinCAT system manager 5.1 Installation of the XML file - Copy the enclosed XML file to the ..\Twincat\Io\Ethercat directory - Start the TwinCAT system manager 5.2 Online commissioning If the system is connected and capable of running, reading-in the bus structure online is the simplest option. This procedure is described here. Create a new project, mark “I/O devices” and click onto the “wand”. Confirm the following note with OK. TwinCAT should then locate your network card. Confirm this with OK.

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5. TwinCAT system manager After confirming the following dialogue with “Yes”, all connected devices should be located. In this case, the EtherCAT master (device 1), a Beckhoff bus terminal with I/O modules and the TWK displacement transducer (Magnosens). If the so-called free run is now also activated, the I/O data are exchanged in the acyclical data traffic and can be monitored in the TwinCAT. Clicking onto the Magnosens “Inputs” displays the displacement transducer’s input data.

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5. TwinCAT system manager If you click onto the Magnosens itself instead, the following screen’s register takes you to the displacement transducer’s configuration and parameterisation. The CoE online register accesses the parameter and diagnostic data. All parameters identified with “RW” can be changed. The description of the parameters can be found in Chapter 4. Do not forget to subsequently save the parameters in a failsafe manner via parameter 200Ch.

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