Catalog excerpts
NextGen Mixing and Dispensing (MMD) Machines for Potting Applications Proven solutions with complete automation for Open Air and Vacuum Potting Processes using Epoxy, PU or Silicones Industry's Most Advanced Features RESIN HARDNER ACCELERATOR SILICA BATCH Maintenance Pop-ups (SMS and Email) Built-in E-Manual & Videos Smart Data Logging and Reports Instant Service App NEW! Micro Dispensing
Open the catalog to page 1Twin is credited with the distinction of developing highly innovative solutions that deliver record improvement in potting quality and productivity. With over 20+ years of expertise in mixing and dispensing technology, Twin's team has been the first, in several instances, to develop and implement break-through automation solutions for potting. India (HQ) U4$lJ Thailand Sri Lanka CONVERGENCE Notable Projects India's first fully automated integrated potting line for Denso with vacuum chamber, pre-heating, curing ovens and multiple potting stations to manufacture Flashers & CDIs Your...
Open the catalog to page 2Your Trusted Partner for Automation Solutions in Potting Market leaders as well as Small and Medium Businesses trust Twin's technology alike, in order to solve their critical challenges in automating potting processes. Twin has highly evolved technology and project management capabilities to deliver on the unique needs of potting processes for a variety of manufacturing scales, process complexities and end-uses. Key Benefits Multi-fold increase in productivity with minimal degassing time, faster shot sizes Near-zero material wastage due to minimal manual handling Consistent quality,...
Open the catalog to page 3Introducing advanced, flexible modules for automating potting processes Whether you want to automate only the potting tasks, upgrade the process step-wise or automate the production line all at once, Twin offers the ultimate freedom to choose from a range of products and options that meet your needs. All our solutions come as individual modules and are easily integrated with your existing processes to improve quality and efficiency. Upstream Automation: Conveyors, Pre-heating chambers and other handling system Hardener Tank Band Heater Resin Tank with Degassing Vacuum pump for degassing...
Open the catalog to page 4STATIC/DYNAMIC MIXER Depending on the materials used in the process static or dynamic mixer is chosen to produce a homogenous mix. Achieve homogenized mix of resin and hardener Long life, low maintenance and easy replacement of static mixer PRECISION RATIO MIXING Twin's meter mix dosing systems use the most advanced precision variable ratio pumps that allow highly accurate control over the mixing materials, throughout the course of the process. Accurate control over mixing ratio for highly abrasive fillers Mixing ratios can be varied as per requirement Easily adapts to materials with...
Open the catalog to page 5Atmospheric Potting Ideal for manufacturing of Relays, Sensors Flasher, CDI, RR, ECU etc. AUTOMATION INTEGRATION XY Robotic Arm and Movable Workstation Dual head Potting Rotary Index Table
Open the catalog to page 6Twin's system for automating the atomospheric potting processes come in a variety of models and automation systems to suit your specific needs. Given below is an overview of the models along with its key features. KEY MACHINE FEATURES Vacuum Degassing Precision Metering Pump Band heaters for Resin/hardener tanks Suitable for processes using prefilled/unfilled epoxy/PU Quick start-up time Flushing trolley for easy cleaning of static mixer Multi-head potting (optional) Auto-refill of resin/hardener from Barrel/IBC (optional) Dual head Potting cell including loading/unloading Conveyor...
Open the catalog to page 7Vacuum Potting Ideal for high volume production of Flasher, CDI, RR, ECU, Ignition Coils, Submersible Pumps, Electromagnetic Brakes, Transformers etc. Semi/Fully Automatic Range of Semi Automatic Vacuum Potting Twin's easy to operate and highly efficient vacuum potting machines guarantee bubble free potting for your products or components. The vacuum potting systems come with an integrated vacuum chamber and a variety of automation options to boost the productivity. KEY FEATURES Window for visual inspection and basic cleaning or maintenance Automated/Manual Tray loading &...
Open the catalog to page 8Twin offers easy to operate and highly efficient Vacuum Chambers are designed to vacuum single vacuum potting solutions, customized to your component or in batches as per the potting specific needs. Ensure void free potting or process requirement. Further, the units can be encapsulation by integrating Twin's meter mix easily integrated with any of Twin's standard potting dispensing systems and a wide range of vacuum machines and come with Operator friendly chambers with related automation accessories. programs along with other advanced features. Fully Automatic Vacuum...
Open the catalog to page 9Fully-Automated Potting and Encapsulation Lines End-to-end solution, customized to your needs Second Potting Station Curing Oven Preheating Chamber Vacuum Chamber Potting Station with X-Y Robo A typical example of Twin’s fully automated potting line that needs just a single operator to run the entire process. Twin's process automation for complete production line leverages it's proven technology in atmospheric and vacuum potting to further integrate it with complementary systems that automate all other tasks in the process. From defining the process requirement right up to proving the line,...
Open the catalog to page 10Twin offers highly advanced Meter Mix and Dispensing systems for highly viscous materials. With material transfer and metered quantity dispensing, directly from the barrels, this system is suitable for processes using high viscous PU/Silicone/Epoxies used in the applications such as Head Lamp sealing. KEY MACHINE FEATURES Ideal for high volume of production Consistent dispensing with various bead lengths and volumes possible 2/3/6 Axis robots or manual dispensing gun can be used for sealant application Options of both pneumatically & electrically driven pumping systems available Meters and...
Open the catalog to page 11Bringing new possibilities of dispensing processes into reality KEY CLIENTS DENSO SIEMENS Honeywell FLASH ELECTRONICS InCap BOSCH © LARSEN &TDUBRO Otter SEDEMAC irDIC MULTI LINK FUEH/Am. DHOOT TRANSMISSION Ashmur TUSHAR TRANS EQUIPMENT PVT. LTD. THAILAND Duraflex D CO., ltd. Cell: +6681 814 7490 Tel: +662 693 9382 Email: apai@duraflex-d.com CUSTOMER SUPPORT NETWORK INDIA Delhi NCR Ahmedabad I Pune (HQ) Benguluru I Chennai
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