Catalog excerpts
Ify^IMUD^ TAC boring bars chipbreaker line Sharpness of positive inserts with twice the number of cutting edges
Open the catalog to page 1Remarkable edge sharpness reduces cutting forces while the double sided insert increases the number of cutting edges I | Uniquely designed double sided insert Minimum bore diameter: o12 mm —► Economic advantages with twice the number of cutting edges Advanced edge shape reduces the cutting forces —► Similar design to positive type inserts to prevent chattering G-Class Inserts create precision machining One insert type for toolholder shank diameter range from One insert type for the minimum bore range from 12 mm diameter upwards, Ideal grade series for various applications —► AH725 for...
Open the catalog to page 2High performance boring bars with new optimum design Excellent chip evacuation and high rigidity (Same structure as StreamJetBar series) Conventional positive type insert Similar to positive type Rake angle Optimum design for smooth chip evacuation and high rigidity Optimal space to evacuate chips Oil hole directs coolant to the cutting edge Special structure for rigid clamping Screw clamping with high rigidity Dove-tail structure (wedge shape) creates high clamping force Cutting performance Anti-vibration design Same strength performance as positive type inserts Steel shank Cutting speed...
Open the catalog to page 3Chip control Excellent chip control for a wide range of cutting conditions Competitor A Work material Insert Toolholder Cutting speed Boring depth ISO positive insert / Ground chipbreaker Work material Insert Toolholder Cutting speed Boring depth Comparison of products Line-ups Shank type Style SWLXR/L Internal retracting Insert type: DXGU Minimum bore diameter øDm (mm) Negative type insert (1) ISO negative type insert: with PTUNR/L type toolholder (2) ISO negative type insert: with STUPR/L type toolholder Negative type insert (1) Internal proling Insert type: DXGU Positive type insert (2)...
Open the catalog to page 4Toolholders SWLXR/L Boring & internal facing ø θ Right hand (R) shown Parts Clamping screw Parts Clamping screw When using a right or left hand insert, the right hand insert (R) is used with the left hand toolholders (SWLXL04-D**), while the left hand insert (L) is used with the right hand toolholders (SWLXR04-D**). Boring & internal proling ø θ Right hand (R) shown Parts Clamping screw Parts Clamping screw When using a right or left hand insert, the right hand insert (R) is used with the left hand toolholders (SDXXL07-D**), and the left hand insert (L) is used with the right hand...
Open the catalog to page 5θ Right hand (R) shown Steel shank Stock Parts Clamping screw When using a right or left hand insert, the right hand insert (R) is used with the right hand toolholders (SDZXR07-D**), and the left hand insert (L) is used with the left hand toolholders (SDZXL07-D**). Inserts 80° Trigon Grades Chipbreaker Application Appearance (Cross section) Coated cermet I.C. dia. Thickness Hole dia. Corner radius ød s ød1 rε Finishing (low cutting forces) TS Finishing to medium cutting Chipbreaker Application Appearance (Cross section) Coated cermet Finishing (low cutting forces) Finishing to medium...
Open the catalog to page 6Standard cutting conditions Cutting Speed Chip- Depth of cut ap (mm) Vc (m/min) breaker First choice For improved surface nish For wear resistance Work materials First choice For improved surface nish For wear resistance First choice For improved surface nish For wear resistance Ductile cast irons FCD700 etc. (GGG70 etc.) First choice Grey cast irons FC250 etc. (GG25 etc.) Stainless steels (Austenitic) SUS304, SUS316 etc. (X5CrNi18-9, X5CrNiMo17-12-2 etc.) Stainless steels (Martensitic and ferritic) SUS430, SUS416 etc. (X6Cr17, X20Cr13 etc.) Stainless steels (Precipitation hardening) SUS630...
Open the catalog to page 7Workpiece type Machine parts Machine parts Insert Grade Tool life is Doubled ! SS chipbreaker creates same level of surface nish and tool life per insert edge as the competitor. Double sided insert can machine twice the number of work pieces with one insert compared to competitor’s alternative. Number of pieces (pcs / corner) Feed : f (mm/rev) Depth of cut : ap (mm) Machining Coolant Cutting speed : Vc (m/min) Number of pieces (pcs / insert) Cutting conditions Work material Tool life improved 50% ! When using competitor’s tool, the machining is frequently stopped due to vibration or chip...
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