Overview: The document discusses the DS1000 Series, a DLC-coated grade designed for aluminum alloy machining, emphasizing its excellent surface roughness and anti-welding properties. The combination of the DS1000 coating and the AJ chipbreaker enhances tool life, surface finish, and burr prevention.
Specifications: The document provides detailed specifications for the tools and inserts used in aluminum machining. For example, the tool EPH11R010M10.0-2 with a diameter of 10 mm uses 2 inserts, operates at a cutting speed of 300 m/min, an axial depth of cut of 2.0 mm, and a feed per tooth of 0.03 mm/t, with dry cutting conditions.
Performance Comparison: The DS1200 grade shows superior performance in various aluminum alloys compared to non-coated products, maintaining excellent anti-welding properties and surface quality. The DS1100 grade also performs well, preventing cloudy surface finishes caused by microscopic chipping.
Standard Cutting Conditions: The document outlines standard cutting conditions for different aluminum alloys, specifying cutting speeds, feed per tooth, and applicable inserts for various silicon content levels in the alloys.
Contact Information: The document lists contact details for Tungaloy's offices worldwide, including locations in the USA, Mexico, Europe, and Asia, highlighting their ISO certifications.
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