Group: IMC group
Catalog excerpts
Stainless steel turning series CVD coated grade PVD coated grade Most efficient grades for stainless steel turning
Open the catalog to page 1Special Surface Technology Cutting speed Smooth insert surface prevents chip adhesion and provides smooth chip ow. Heavy interrupted Technical Award of 2012 year from JCTMA Advanced wear and fracture resistance Columnar Stabilization Technology This innovative coating layer reduces cracks while keeping a high level of wear resistance that enhances fracture resistance. Excellent fracture and chipping resistance for extended tool life. Unique substrate with improved adhesion strength Extremely high reliability ! High adhesion strength signicantly improves chipping and fracture resistance....
Open the catalog to page 2Stainless Negative type Positive type Continuous to light interrupted Continuous to light interrupted Recommended Impact Wear Medium cutting Medium cutting Continuous to light interrupted Continuous to light interrupted Recommended Medium to heavy cutting Medium to heavy cutting Continuous to light interrupted Continuous to light interrupted
Open the catalog to page 3Chipbreaker Negative type For nishing operations Excellent chip control for nish machining Outstanding chip control when high feed turning at small depths of cut. Sharp edge reduces cutting forces and burrs Low cutting force Large rake angle Reduces chip adhesion Dimples around protrusion reduces contact with chips Excellent chip evacuation Large inclination Versatile chipbreaker applicable to a wide range of cutting conditions. Sharp cutting edge leads the excellent chip control Outstanding control of chips Well-designed protrusion curls chips smoothly Low cutting force Created by the...
Open the catalog to page 4Positive type Finishing to light cutting Optimum chipbreaker for nish cutting of stainless steel Provides excellent chip control at small depths of cut Remarkable chip breaking Arc shaped protrusion allows stable chip control even at small depths of cut Stable machining with low cutting force Optimized inclination and rake angle reduces cutting forces and controls the chip ow when nish cutting Finishing to medium cutting Recommended chipbreaker for nish to medium cutting of stainless steel Provides high reliability with low cutting force Ideal combination of optimum rake angle and tough...
Open the catalog to page 5Cutting performance Wear resistance test Competitor Competitor Conventional A B Continuous cutting Work material: SUS304 / X5CrNi18-9 Vc = 200 m/min ap = 2 mm f = 0.2 mm/rev T6120 has higher wear resistance than competitor products when high speed cutting. Fracture resistance test 25 T6130 has higher wear resistance than both conventional and competitor grades. Competitor Competitor Conventional A B Wear resistance test AH645 has higher wear resistance than competitors. Interrupted cutting Work material: SUS304 / X5CrNi18-9 Vc = 120 m/min ap = 1 mm f = 0.25 mm/rev AH630 has higher fracture...
Open the catalog to page 6Standard cutting conditions Standard cutting condition depending on work material Austenitic stainless steel Ferritic / martensite stainless steel 300 Cutting speed: Vc (m/min) Cutting speed: Vc (m/min) 50 Light cutting Light interrupted Heavy cutting Heavy interrupted Light cutting Light interrupted Heavy cutting Heavy interrupted Cutting speed: Vc (m/min) Precipitation hardened stainless steel 300 250 200 150 100 50 Light cutting Light interrupted Heavy cutting Heavy interrupted Work materials Cutting speed: Vc (m/min)
Open the catalog to page 7Negative type Stocked grades Coated Appearance (Cross section) Corner radius Medium to heavy cutting *Note: Chipbreaker cross sections are of the inserts marked * ᭹ : Stocked items
Open the catalog to page 8Negative type Stocked grades Coated Corner radius Appearance (Cross section) Medium cutting Medium to heavy cutting S *Note: Chipbreaker cross sections are of the inserts marked * ᭹ : Stocked items
Open the catalog to page 9Negative type Square, 90 Application Stocked grades Coated Chipbreaker Appearance (Cross section) Corner radius Medium cutting Medium to heavy cutting S 10 *Note: Chipbreaker cross sections are of the inserts marked * ᭹ : Stocked items
Open the catalog to page 10Negative type Triangular, 60 Application Stocked grades Coated Appearance (Cross section) Corner radius Medium cutting *Note: Chipbreaker cross sections are of the inserts marked * ᭹ : Stocked items
Open the catalog to page 11Negative type Trigon, 80 Application Stocked grades Coated Corner radius Appearance (Cross section) Medium cutting Medium to heavy SH cutting *Note: Chipbreaker cross sections are of the inserts marked * ᭹ : Stocked items
Open the catalog to page 12Negative type Rhombic, 35 Application Stocked grades Coated Corner radius Appearance (Cross section) Medium cutting *Note: Chipbreaker cross sections are of the inserts marked * ᭹ : Stocked items
Open the catalog to page 13Positive type Chipbreaker Appearance (Cross section) Stocked grades Dimensions (mm) Coated I.C.dia Thick- Hole Corner dia radius ness T6120 T6130 AH630 AH645 ød s ød1 rε Medium cutting CCMT060204-PS Finishing to medium cutting Finishing to light cutting Chipbreaker Appearance (Cross section) Stocked grades Dimensions (mm) Coated I.C.dia Thick- Hole Corner dia radius ness T6120 T6130 AH630 AH645 ød s ød1 rε Finishing to light cutting Finishing to medium cutting *Note: Chipbreaker cross sections are of the inserts marked *
Open the catalog to page 14Positive type Chipbreaker Appearance (Cross section) Stocked grades Dimensions (mm) Coated I.C.dia Thick- Hole Corner dia radius ness T6120 T6130 AH630 AH645 ød s ød1 rε Medium cutting Chipbreaker Appearance (Cross section) Stocked grades Coated Medium cutting PS Finishing to medium cutting PSS Finishing to light cutting Dimensions (mm) I.C.dia Thick- Hole Corner dia radius ness Chipbreaker Appearance (Cross section) Stocked grades Dimensions (mm) Coated I.C.dia Thick- Hole Corner dia radius ness T6120 T6130 AH630 AH645 ød s ød1 rε Finishing to medium cutting *Note: Chipbreaker cross...
Open the catalog to page 15Positive type Chipbreaker Appearance (Cross section) Stocked grades Dimensions (mm) Coated I.C.dia Thick- Hole Corner dia radius ness T6120 T6130 AH630 AH645 ød s ød1 rε Medium cutting Chipbreaker Appearance (Cross section) Stocked grades Coated Finishing to medium cutting Dimensions (mm) I.C.dia Thick- Hole Corner dia radius ness Chipbreaker Appearance (Cross section) Stocked grades Dimensions (mm) Coated I.C.dia Thick- Hole Corner dia radius ness T6120 T6130 AH630 AH645 ød s ød1 rε Finishing to medium cutting Medium cutting *Note: Chipbreaker cross sections are of the inserts marked *
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