Catalog excerpts
Keeping the Customer First Bfe^O^^^OKJ^ Coated solid carbide drill New solid drill series that delivers the ultimate performance!
Open the catalog to page 1Ideal combination of drill geometry and carbide composition for exceptional performance on a wide range of drilling applications! New coated grade with highly improved wear resistance. • New coated carbide grade with a high level of versatility. Perfect grade for stable and long tool life on a wide range of materials. New flute design provides smooth chip flow • Well-designed cutting edge creates compact chips while the new flute style smoothly evacuates Innovative cutting edge offers reliable drilling • Non-conventional edge shape reduces cutting forces and improves adhesion strength of...
Open the catalog to page 2Cutting performance Drilling of carbon steel, S45C / C45 (220HB) Excellent adhesion strength reduces sudden chipping on the corner and decreases ank wear. The adhesion strength of the coating is essential when drilling carbon steel. Competitor A Competitor B Internal supply Corner ank wear width VBc (mm) Corner ank wear width VBc (mm) External supply Machining length (m) Drill Cutting speed Feed Drilling depth Coolant Machine : øDc = ø8 mm : Vc = 60 m/min : f = 0.2 mm/rev : H = 24 mm Blind : Wet : Vertical M/C Drill Cutting speed Feed Drilling depth Coolant Machine : øDc = ø8 mm : Vc = 80...
Open the catalog to page 3Drill Drilling Coolant dia. depth Supply Drill Drilling Coolant dia. depth Supply
Open the catalog to page 4Drill Drilling Coolant dia. depth Supply Drill Drilling Coolant dia. depth Supply
Open the catalog to page 6Drill Drilling Coolant dia. depth Supply Drill Drilling Coolant dia. depth Supply
Open the catalog to page 8Drill Drilling dia. depth Coolant Supply Drill Drilling Coolant dia. depth Supply Recommended coolant pressure and volume for internal coolant supply: The following graph is a reference guide for pressure and volume. Values should be adjusted according to work material and actual chip evacuation. Reference for required spindle power: The required spindle power may vary depending on the type of work material or hardness. A spindle with sufcient power should be used when referring to the below graph. Coolant volume : deal pressure : Enough pressure : Minimum pressure : Ideal volume : Enough...
Open the catalog to page 9Standard cutting conditions DSW-DE (External supply) Work materials Cutting Speed: Vc (m/min) Grey cast irons FC300 etc. (GG30 etc.) Ductile cast irons FCD450 etc. (GGG45 etc.) Heat-resistant alloys, Inconel Inconel 718 etc. High hardened steels SKD11 etc. · The cutting parameters shown in the table are merely a starting guideline for general machining. Values should be varied depending on the power or rigidity of the machine to be used. Optimum conditions should be selected depending on the actual chip control or damage on edges. · When using the smaller diameter tools in each range, set...
Open the catalog to page 10Guidelines for correct usage of carbide drills ᭹ Holders for solid carbide drills: A collet chuck holder is recommended for use with carbide drills. When using a milling chuck holder, a collet chuck with a straight shank or straight collet should be used. Collet chuck ᭹ Chucking drills: Radial run out and lip height should be less than 0.02mm. If run out or lip height is larger (close to 0.05mm), machining is possible. However, less accurate holes or short tool life may be a result. Overhang length should be as short as possible. ᭹ Coolant Supply: When using a drill without a coolant hole,...
Open the catalog to page 11Regrinding Please refer to the following instructions prior to regrinding DSW type drills. Before regrinding ᭹ Check the damage on cutting edge ᭹ If large fractures appear on the edges or feed marks are found on margins, please remove these completely. Relief angle 1. Grinding relief face Primary relief face Grinding wheel: diamond cup type, D54 (#280) M63 (#400) grain size, ø100 - ø200 mm, coolant must be used. Secondary relief face Connected line between A-point and B-point should be level. ᭹Point angle Grind primary relief face: ᭹Primary relief angle ᭹Secondary relief angle (Viewed from...
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