Company Overview Providing Complete Tooling Solutions for the Metal Removal and Industrial Product Sectors TUNGALOY is one of the world’s leading TUNGALOY’s innovative R & D department focuses manufacturers of carbide cutting tools. Nearly 80 its efforts upon creating state-of-the-art products years of experience in the engineering of cutting for highly efficient and economic machining tools are reflected in the extensive product applications for the production needs of the 21st programs. Tungaloy manufactures products from century. Tungaloy offers a wide range of turning, carbide, cubic boron...

Tooling Systems

aloy Tung New3 201 4 ts Produc PremiumTec grades provide a substantial increase The newly designed process improves toughness in insert tool life. This is due to an advanced coating and chipping resistance and reduces friction and technology that is combined with a special surface built-up edges. treatment. PremiumTec inserts are produced from tough PremiumTec features durable coatings that excel substrates that provide optimal results and when machining all types of materials. increased productivity. CVD COATED Steel T6100 SERIES Stainless T5100 SERIES Cast Iron PVD COATED Stainless Superalloys...

aloy Tung New3 201 ts Produc T5100 SERIES CVD COATED Steel CVD COATED Cast Iron The T9100 grade series incorporates columnar The T5100 series grade is a combination of a fine stabilization and adhesion reinforcement new grained Ti(C,N) crystallization layer and a strongly coating technologies. This is combined with designed substrate. This generates an increased a special surface treatment that results in wear and fracture resistance providing stable tool outstanding chipping and fracture resistance. The life for a variety of cast iron turning, in continuous T9100 is a highly reliable grades...

aloy Tung New3 201 6 ts Produc New coated CBN grades for hardened steel turning Two grades for a wide range of applications The new BXM grades demonstrate remarkable tool BXM10 Suitable for high speed machining due to the life when finish machining hardened steel. This newly developed CBN substrate with excellent is due to a newly developed coating layer with crater wear resistance. significantly improved adhesion strength. BXM20 All-round CBN grade with extremely high chip- The new grades are suitable for high speed cutting ping resistance. Suitable for interrupted cutting as well as interrupted...

aloy Tung New3 201 ts Produc Optimum solution for high speed machining of centrifugally cast iron The BX910 grade is suitable for centrifugally cast iron machining at high cutting speeds, providing stable and long tool life. Optimized content and dispersion of the CBN particles drastically improve the wear and chipping resistance in highly abrasive cast irons. Newly developed binder with high heat resistance guarantees improved wear resistance when high speed machining. 7

aloy Tung New3 201 8 ts Produc Double sided inserts A new economical double sided insert range for small diameter boring operations. Minimum diameter entry starts at 12mm. The combination of unique positive rake face and sharp cutting, reduces cutting forces preventing chattering. The double sided inserts is offered in various grade choices ranging: AH725 a fine grained cemented coated carbide (Ti,Al)N, as well as Cermet GT530 coated Ti(C,N,O) and Cermet NS530 uncoated.

aloy Tung New3 201 ts Produc TUNGALOY Tangential insert clamping with 4 helical cutting edges Turntec is the solution for high metal removal, The unique helical edge shape significantly reduces TurnTec cutting forces which enhances it’s capability Insert Size: 12, 16, 24 in turning large depth of cuts, at high feeds. Additionally, the upper rake face of the inserts is mounted at the same level as the holder body, this allows an open path for easy chip flow. external, internal and face turning applications. 9

aloy Tung New3 201 10 ts Produc Newly developed insert with 4 edges for precision grooving and parting operations The system combines a unique insert shape clamped into a well designed pocket providing high stability and index repeatability, assuring high accuracy in operation. Insert features 4 positive 4 1 2 3 sharp cutting edges and a chipbreaker that provides easy chip flow. TetraCut Grooving Width Range: 0.5 - 3.18 mm

aloy Tung New3 201 ts Produc The TunGroove line is the solution for wide grooving operations, and for wide formed shape parts The system features a dovetail insert clamped into the pocket by a lever lock that provides highest rigidity supporting heavy cutting operations. Inserts are available with a chipbreaker for wide grooving operations, and special grinded inserts applicable for special shapes per customer’s requirement. TunGroove Grooving Width Range: 10 - 25 mm 11

aloy Tung New3 201 12 ts Produc TUNGALOY Solid boring bars applicable for min ø0.6 mm bore All boring bars have a through coolant hole to supply coolant directly to the cutting edge. This offers remarkable chip evacuation. The Extremely sharp cutting edge offers high precision machining for a wide range of internal 146 solid bar items are available in a wide range applications. of geometries that can be applied to a variety of internal operations. Sharp edges and smooth coating generates fine surface finishes and prevents edge chipping. Minimum Bore Diameter = ø0.6 mm

aloy Tung New3 201 ts Produc The smallest indexable CBN inserts in the world When compared to conventional brazed tools, the Mini T-CBN series offers: · Higher cutting edge repeatability The world’s smallest indexable boring bar for · Reduced tool change time machining hardened steels features a ø4.5 mm · Longer tool life even at low cutting speeds minimum bore size. 13

aloy Tung New3 201 14 ts Produc Incredibly secure system for slot milling Right and Left hand edges are set in one insert, so only one type of insert is required for the cutter body. The TecSlot series is the most reliable slot milling cutters available with tangentially clamped inserts. TecSlot Cutter bodies have an optimum designed insert Axial drive gullet for excellent chip evacuation. Mill Diameter Range: ø100 - 250 mm Radial drive TecSlot has a range of edge widths from 16 to 25 mm. The TecSlot offers two types of mounting, an axial and radial drive. Mill Diameter Range: ø100 - 250 mm