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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM

GENERAL CATALOG - VOL. 4 TOOLING SYSTEM
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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM

Product catalog summary
Overview: The Tungaloy General Catalog Vol. 4 is a comprehensive guide on cutting tools, focusing on smart manufacturing and carbon neutrality. It includes detailed specifications, procedures, standards, and recommendations for using Tungaloy's tooling systems.
Specifications: The catalog details various tool types such as external and internal toolholders, threading tools, parting and grooving tools, miniature machining tools, drilling tools, endmills, and milling cutters. Each tool type is associated with specific grades and inserts, like Grade A001 and Insert B001. Additional specifications include shank hardness (minimum 58 HRC) and nose hardness (35-37 HRC).
Procedures: The catalog provides guidance on using the catalog effectively, selecting tool types from the application index, and understanding product designations. It emphasizes the importance of ordering tools with the correct designations and provides examples for clarity.
Standards and Symbols: The catalog adheres to ISO13399 standards for electronic data standardization of tools globally. It includes dimension symbols and references standards such as DIN 69871, HSK, BT, MAS, and DIN 2080.
Recommendations: Users are advised to refer to the alphanumeric index for product searches and note that specifications may change without prior notice. The catalog highlights the availability of 2D and 3D CAD data for tool path and interference checks.
Key Data and Tables: Detailed tables provide dimensions and specifications for various toolholders and inserts, including information on spare parts, coolant capabilities, and applicable pressure levels. Products are balanced to G2.5 or G6.3 with maximum speeds ranging from 8,000 to 25,000 min-1.
Critical Information: The catalog emphasizes selecting the correct tool designation and understanding specifications for effective tool use. It highlights the environmental benefits of Tungaloy's innovations in cutting tools.
Product Listings: The document lists various tool holders with specifications such as size, type, length, and thread dimensions. Examples include BT30FCER16X70, BT40FCER32X60, BT50FCER40X150, etc.
Balancing and Performance: Products are balanced to G2.5 or G6.3 with maximum speeds ranging from 8,000 to 25,000 min-1. Applicable for 10 MPa coolant.
Options and Accessories: Options include wrenches for ER collets and reduction sleeves for specific bore diameters. Some products have coolant through the flange, indicated by adding 'B' to the designation.
Usage and Recommendations: Chucking forces may be reduced by 25% when using reduction sleeves. Induction heating units are recommended for SRKIN holders.
Additional Notes: The document includes references to various tooling systems and user guides. It also mentions the availability of straight collets, pull studs, and clamping screws.
Global Presence: Tungaloy has a worldwide network with offices in the Americas, Europe, Asia, and Australia. Contact details for each regional office are provided, facilitating customer support and sales inquiries.
Conclusion: Tungaloy offers a wide range of cutting tools and accessories, supported by a global distribution network and adherence to international standards. The catalog serves as a detailed reference for selecting appropriate tools for various industrial applications.
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Catalog excerpts

GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-1

tooling system we improve, we evolve, we ADD

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-3

Tungaloy’s Insights – Smart Manufacturing Tungaloy, as one of the leaders in the metal removal industry, offers the latest innovations in grades and geometries for superb performance and tool life. Tungaloy’s latest innovations in cutting tools contribute to carbon neutral

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-4

tooling system Miniature Machining A lpha nume r ic Index

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-5

About Tungaloy Cutting Tool Catalog ■ Note in using this catalog: ★ This catalog provides the information of Tungaloy’s cutting tools as of March 2023. ★ The specifications are subject to change without prior notice for product improvements. Also, the products may be discontinued in the future due to the development of new products. ★ The dimensions of all products are shown in millimeters (mm). ★ For indexable tools, such as toolholders, cutters, drill bodies, applicable inserts or heads need to be ordered separately. Miniature Machining Clamp Clamping screw ACP3S-E ACS-5W SPARE PARTS Designation...

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-6

About Tungaloy Cutting Tool Catalog ■ Icons at the left side of each page Miniature machining External toolholder (cutting edge shape / angle) External Internal Grooving Threading Parting High feed Face Shoulder Slot milling milling milling milling Internal toolholder (cutting edge shape / angle) Chamfering Counterbore Finish face milling Parting, Grooving Radius Chamfering Slotting Threading External Internal 2-effective 4-effective Indexable Deep hole Reamer ■ Icons for applications of each product External External External grooving (full R) External Profiling grooving and turning (full R)...

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-7

About the dimension symbols conforming to ISO13399 ■ W h at is ISO13 3 9 9? ISO13399 is an international standard for the purpose of standardizing the electronic data of tools in the world. ■ Switching to the dimension sy mbols confor ming to ISO13 3 9 9 In this catalog, we use the dimension symbols (properties) conforming to ISO13399 international standard. Below are the examples of the change. KAPR APMX Re (Effective flute length) R (Effective flute length) ISO13399 standardizes not only the format of 2D and 3D CAD data but also the tool dimension symbols (properties) and reference position...

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-8

• Symbols unspecified in ISO13399 standard and Tungaloy’s original symbols are not included. • The symbols still under discussion are included. Please note any change or addition may occur. Shows the insert with standard corner radius. Milling: Includes actual cutting edge curve (CUT layer) and body cross section (NOCUT layer). • 3D data Light type (STP format file): Can be used to check tool path and interference. 3D data Detail type (STP format file): Can be used to create a new tool layout chart. (Can be combined with any insert model on a CAD software.) Turning: Equipped with an Milling:...

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-10

Products are listed by series. Please refer the table of contents. Tooling items in the catalog are our standard items. Select the series name (O) described at the left end of each page and choose a designation you need (©) in the dimension table (©). Select the series name on K003 and check the details on the product page. Reference pages C-ACLNR/L, C-PCLNR/L Inserts ^ B05 4 , CBN ^ B168 -, PCD ^ B211 -K008 tungaloy.com ER collet chuck holder (DIN69871) O Name of the series © Series name and item © Dimension © Designation © Dimension drawing (conforming to ISO13399) Q Cutting edge shape Reference...

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-11

Quick change system with polygon PSC coupling tooling Tooling system for holders with unique functions in wide varieties DIN69871 K060 - HSK A/E K073 - ISSOPE Fine boring head system High accuracy diameter adjustment mechanism with no backlash Easy-to-read digital display window Other tooling system PINZBOHR® K178 ■ Boring bar tool K199 Tool management system MATRIX Total management of tools simplifies inventory control

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-12

Reduce downtime in your machine - Short setup time - no tool adjustment required on the machine - Once adjusted outside the machine, high precision Tool replacement time Tool replacement time (Reduced) Productivity increases when used on CNC turret lathes / turning centers Without TungCap Measurement outside the machine Input measured data Short tool change time High precision in simple process

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-13

Breakdown for total operation time time Maintenance ((Reduced)) Toolings for multi-tasking machine A multi-tasking machine is a combination of a turning center and a machining center, which allows a workpiece to be completed in a single machine setup. TungCap offers a complete range of efficient tooling solutions in such a highly advanced machine-tool. ■ Easy tool management Suitable for a wide range of applications - TungCap modular system enhances tooling flexibility in a wide range of applications, without compromising other interface adapters - Adaptors for HSK and dual-contact BT taper are...

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-14

TungCap Tooling TUNG CAP Turning tools CN**1204 CN**0904 Cutting head for external turning & facing Cutting head for internal turning Side-lock holder (For weldon-shank) C*EM**X** K038 TUNGDRILL TUNGSIX-DRILL Side-lock holder (For whistle-notch shank) C*EM**X**E K039 Cutting head for threading C*CER/L*****-16ERN K029 Blade Adaptor for parting-off blade Cutting head for grooving K036 Toolholder for external turning Adaptor for toolholder with square shank Please see page K*** for the product details.

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-15

TOOLING SYSTEM Tool spindle Rotating tools Side-lock holder (For weldon-shank) Reduction adaptor C*-C*RE-*** K051 ER-collet chuck holder Collet chuck holder with adjusting alignment Arbor for shell mill Shrink holder Multi clamp MULTICLAMPC* K050 Index User's Guide Tooling System Drilling tool Endmill Milling cutter Miniature tool Grooving Threading Int. Toolholder Ext. Toolholder Insert Grade Please see page K*** for the product details.

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GENERAL CATALOG - VOL. 4 TOOLING SYSTEM-16

TUNGCAPC-ACLNR/L Double-clamp toolholder, with 95° approach angle, for negative 80° rhombic inserts Cutting edge style L Designation DCONMS LF L2 WF DMIN DMIN2 RE Insert SPARE PARTS Designation Clamp Clamping screw Coolant parts Shim screw Spring Spring pin Wrench 1 C-PCLNR/L Lever-lock toolholder, with 95° approach angle, for negative 80° rhombic inserts Cutting edge style L Designation DCONMS LF L2 WF DMIN DMIN2 RE Insert The item without DMIN and DMIN2 cannot be used for boring. SPARE PARTS Designation Reference pages: C-ACLNR/L, C-PCLNR/L: Inserts B054 -, CBN B168 -, PCD B211 -

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