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GENERAL CATALOG - VOL. 2

GENERAL CATALOG - VOL. 2
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GENERAL CATALOG - VOL. 2

Product catalog summary
Tungaloy's Insights – Smart Manufacturing
Tungaloy is a leader in the metal removal industry, offering innovative cutting tools that enhance performance and tool life while contributing to carbon neutrality.
Catalog Overview
The catalog provides comprehensive information on Tungaloy's cutting tools as of March 2023, including specifications for inserts, toolholders, and milling cutters. It is subject to updates and product discontinuations.
Tool Categories and Specifications
  • Grades and Inserts: Detailed specifications for different grades and inserts, including dimensions and applicable tools.
  • Toolholders: Information on external and internal toolholders, threading tools, and grooving tools.
  • Milling Tools: Specifications for endmills, milling cutters, and high-feed milling tools.
  • Drilling Tools: Details on drilling tools and tooling systems.
Usage Instructions
  • Select the tool category from the product group index.
  • Choose the tool type from the application index.
  • Use the alphanumeric index for product search.
ISO13399 Compliance
The catalog uses dimension symbols conforming to the ISO13399 standard, facilitating integration with NC programs and CAM software.
Data and Tools
  • 2D and 3D CAD data are available in the e-catalog, adhering to ISO13399 standards.
  • Symbols and dimensions are standardized for consistency across different platforms.
Application Icons
Icons indicate the applications of each product, such as threading, milling, and drilling, providing a quick reference for users.
Product Highlights
  • High-feed milling cutters with robust design for high productivity.
  • Economical face milling cutters with low cutting force.
  • Profile milling cutters for maximum productivity.
Conclusion
Tungaloy's catalog is a comprehensive resource for selecting and utilizing cutting tools, with a focus on innovation and sustainability.
Technical Specifications and Guidelines
This document provides technical specifications and guidelines for Tungaloy's SWMT0904ZER-MM and SWMT0904UER-MM air hole inserts, focusing on high feed milling applications. It includes detailed information on insert designations, cutting conditions, and recommended practices.
Specifications
Various insert models are listed with their respective dimensions and specifications, such as diameter, cutting edge length, and approach angles. Key parameters include APMX (maximum depth of cut), DCX (cutting diameter), and KAPR (approach angle).
Standard Cutting Conditions
The document outlines standard cutting conditions for different materials, specifying cutting speeds (Vc) and feed per tooth (fz) for each material type.
Insert Grades and Applications
Inserts are categorized based on their application suitability, highlighting preferred grades for various materials.
Tool Geometry and Programming
Guidance is provided for programming CAM systems, recommending specific corner radii to avoid overcutting.
Recommended Clamping Torque
Specific clamping torques are recommended for different insert models.
Spare Parts and Accessories
Lists spare parts such as clamping screws, grip lubricants, and shell locking bolts.
Conclusion
This technical document serves as a comprehensive guide for selecting and using Tungaloy's milling inserts.
High Precision Square Shoulder End Mills and Modular Milling Systems
This document provides technical specifications and guidelines for high precision square shoulder end mills and modular milling systems, focusing on Tungaloy products.
Specifications
Outlines specifications for different types of end mills, including shank type and modular type (TungFlex).
Procedures
Instructions for setting and changing inserts on roughing type bodies are provided.
Standards and Recommendations
Includes standard cutting conditions for various workpiece materials.
Tables and Data
Several tables list the specifications of different milling tools.
Key Considerations
Highlights the need for proper coolant supply and guidelines for using NMJ chipbreakers.
Cutting Conditions in Milling Operations
This document provides detailed technical specifications and guidelines for cutting conditions in milling operations.
Specifications
  • Cutting Speed (Vc): Varies by material type and hardness.
  • Feed per Tooth (fz): Recommended values are given for different materials.
Procedures
  • For materials with interrupted surfaces, set the feed per tooth to the lower recommended value.
Recommendations
  • When using the NMJ chipbreaker, keep the feed below 0.15 mm/t.
Tables and Data
Includes extensive tables listing specific cutting speeds and feed rates.
Key Parameters
  • Material Hardness: Influences the choice of cutting speed and feed rate.
Limitations
Cutting conditions may be limited by machine capabilities and workpiece characteristics.
Specifications and Procedures
Ensure the connection screw is free from chips and foreign matter using an air blast or wiping cloth.
Tool Designation and Specifications
Various tool designations are listed with their respective pitch ranges and application specifications.
Recommendations and Best Practices
Follow the specified torque and avoid excessive tightening to maintain tool integrity.
Data Tables and Key Information
Contains extensive tables listing tool specifications.
Comprehensive Catalog of Tungaloy's Cutting Tools
This document is a comprehensive catalog of Tungaloy's cutting tools and related products.
Key Sections
  • Product Listings: Lists various products such as VariableMeister, ShredMeister, SolidMeister, FeedMeister, FinishMeister, and others.
  • Inserts and Cutter Bodies: Detailed information on inserts and cutter bodies is provided.
  • Global Network: Lists Tungaloy's global offices and contact information.
  • Certifications: Tungaloy's certifications, including AS9100 and ISO 14001, are mentioned.
Critical Information
  • Product Codes: Each product is identified by a specific code.
  • Page References: Includes page numbers for each product.
  • Contact Information: Detailed contact information for Tungaloy's offices worldwide is provided.
Conclusion
This document serves as a detailed guide for Tungaloy's cutting tools, providing essential information for selection and procurement.
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Catalog excerpts

GENERAL CATALOG - VOL. 2-1

MILLING we improve, we evolve, we ADD

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GENERAL CATALOG - VOL. 2-3

Tungaloy’s Insights – Smart Manufacturing Tungaloy, as one of the leaders in the metal removal industry, offers the latest innovations in grades and geometries for superb performance and tool life. Tungaloy’s latest innovations in cutting tools contribute to carbon neutral

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GENERAL CATALOG - VOL. 2-4

Miniature Machining A lpha nume r ic Index

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GENERAL CATALOG - VOL. 2-5

About Tungaloy Cutting Tool Catalog ■ Note in using this catalog: ★ This catalog provides the information of Tungaloy’s cutting tools as of March 2023. ★ The specifications are subject to change without prior notice for product improvements. Also, the products may be discontinued in the future due to the development of new products. ★ The dimensions of all products are shown in millimeters (mm). ★ For indexable tools, such as toolholders, cutters, drill bodies, applicable inserts or heads need to be ordered separately. Miniature Machining Finish Face Milling Chamfering, Counterbore KAPR WT(kg)...

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GENERAL CATALOG - VOL. 2-6

About Tungaloy Cutting Tool Catalog ■ Icons at the left side of each page Miniature machining External toolholder (cutting edge shape / angle) External Internal Grooving Threading Parting High feed Face Shoulder Slot milling milling milling milling Internal toolholder (cutting edge shape / angle) Chamfering Counterbore Finish face milling Parting, Grooving Radius Chamfering Slotting Threading External Internal 2-effective 4-effective Indexable Deep hole Reamer ■ Icons for applications of each product External External External grooving (full R) External Profiling grooving and turning (full R)...

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GENERAL CATALOG - VOL. 2-7

About the dimension symbols conforming to ISO13399 ■ W h at is ISO13 3 9 9? ISO13399 is an international standard for the purpose of standardizing the electronic data of tools in the world. ■ Switching to the dimension sy mbols confor ming to ISO13 3 9 9 In this catalog, we use the dimension symbols (properties) conforming to ISO13399 international standard. Below are the examples of the change. KAPR APMX Re (Effective flute length) R (Effective flute length) ISO13399 standardizes not only the format of 2D and 3D CAD data but also the tool dimension symbols (properties) and reference position...

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GENERAL CATALOG - VOL. 2-8

• Symbols unspecified in ISO13399 standard and Tungaloy’s original symbols are not included. • The symbols still under discussion are included. Please note any change or addition may occur. Shows the insert with standard corner radius. Milling: Includes actual cutting edge curve (CUT layer) and body cross section (NOCUT layer). • 3D data Light type (STP format file): Can be used to check tool path and interference. 3D data Detail type (STP format file): Can be used to create a new tool layout chart. (Can be combined with any insert model on a CAD software.) Turning: Equipped with an Milling:...

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GENERAL CATALOG - VOL. 2-10

Milling Cutter - Content structure - Products are listed by application. - Please refer the table of contents and the icons. Shoulder Milling KAPR APMX Slot Milling Profile Milling Method ① Select the application (❶) and the approach angle (❷) at the left end of each page and choose a designation you need (❺) in the dimension table (❹). Applicable inserts are shown in (❽). Chamfering, Counterbore Finish Face Milling KAPR WT(kg) Approach angle KAPR Designation Face Milling High Feed Milling KAPR CRKS WT(kg) Method ② Select the tool series name on H006 – H007 and check the details on the product...

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GENERAL CATALOG - VOL. 2-11

KAPR WT(kg) First choice First choice First choice First choice Ductile cast irons FCD600, etc. 600-3, etc. First choice First choice Heat resistance alloy Inconel, Hastelloy, etc. First choice First choice First choice SPARE PARTS Designation EXN02R008..., HXN02R008... Gray cast irons FC250, FC300, etc. 200, 300, etc. Finish Face Milling Chamfering, Counterbore Chamfering, Counterbore Cutting speed Vc (m/min) First choice Tool diameter tolerance Tool diameter Profile Milling Profile Milling Slot Milling Slot Milling Workpiece materials Steel Stainless Cast iron Hard materials : First choice...

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GENERAL CATALOG - VOL. 2-12

For general face milling H066 page Three times the selection, more than a triple advantage Face milling cutter with low cutting force and low cost per edge Economical 8 edged inserts with light cutting face milling cutter /—m nr\rv^^ET\“/^nn n High speed face milling cutter 1 rOJJI In IC^^p//W\\l II L-J for finishing aluminum ■^1 BMISm./^r|_Jir)AA|l I Shoulder mill that enables high speed machining 1 of aluminum and non-ferrous materials Ultimate high feed milling cutter for maximum productivity High-functional HFM cutter demonstrating ultimate versatility in a broad range of applications High...

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GENERAL CATALOG - VOL. 2-13

Shoulder milling cutters (with single-sided inserts) H120 page Offers a vast range of cutter diameters, insert grades and sizes. Insert features three economical cutting edges Shoulder Milling Unique V shape inserts allow extremely aggressive cutting parameters Double-sided inserts with four cutting edges for maximum tool economy and productivity H154 page Exceptionally reliable tangential inserts for aggressive machining H163 page Other Applications Slot Milling Provides stable slot milling operation with excellent chip control TUNG TSlit Enables deep slot milling with excellent tool economy...

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GENERAL CATALOG - VOL. 2-14

High-Feed Milling - Quick Guide Frai Cutting edge angle Tool diameter Workpiece material Most suitable Thin workpiece Long overhang Axial plunging Face milling m External threading Internal threading Profiling Back facing Peck milling Edging / Contouring Interrupted surface Hole enlarging Hollow workpiece Cutting off Slot milling Deep slot milling Chamfering Deep shoulder milling Shoulder milling

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GENERAL CATALOG - VOL. 2-15

Cutting edge angle Tool diameter Workpiece material Face milling Most suitable Thin workpiece Face milling Internal threading Ramping External threading Profiling Long overhang Back facing Axial plunging Peck milling f Edging / Contouring Interrupted surface Hole enlarging Hollow workpiece Cutting off Slot milling Deep slot milling Chamfering Deep shoulder milling Shoulder milling Index User's Guide Tooling System Drilling tool Endmill Milling cutter Miniature tool Grooving Threading Int. Toolholder Ext. Toolholder Insert

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