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45° & 90° Milling cutter

45° & 90° Milling cutter
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45° & 90° Milling cutter

Product catalog summary
Introduction
The document introduces a new milling system featuring advanced milling grades and tools for face and square shoulder milling. It highlights precision, modern design, adaptability to various machining centers and materials, and includes an inner coolant system with low cutting forces.

Specifications
The milling cutters are available in standard and close pitch types with various chipbreaker geometries. The TAW milling cutter can be converted to a high feed milling cutter by changing the insert, offering flexibility and reduced machining times.

Features and Benefits
  • High precision and lightweight construction.
  • Low cutting forces due to positive rake angle and curved cutting edges.
  • Inner cooling device for efficient operation.
  • Excellent surface quality with minimal chatter and high flank accuracy.


Performance and Recommendations
Performance data is provided for materials such as steels, stainless steels, cast iron, and aluminum alloys. A wiper insert is recommended for high surface quality at high feed rates.

Grades and Coatings
Details on various grades and coatings are provided, including TiAlN-PVD and MT-CVD coatings for enhanced wear resistance and toughness, as well as uncoated cermet and PCD grades for specific materials.

Technical Data
Technical specifications include cutting speeds, feed per tooth, and axial cutting depths for different materials and operations. Detailed dimensions and replacement parts for the TAW and TPW milling cutters are also provided.

Conclusion
The new milling system by Tungaloy offers significant advancements in milling technology, providing flexibility, efficiency, and high-quality results across various applications.

Specifications:
1. Face Milling Operations:
- Milling cutter models: TAW13R080M27.0E08, TAW13R100M32.0E07, TAW13R063M22.0E06
- Insert: SWMT13T3AFPR-HJ
- Grades: AH130, T3130, AH120
- Work materials: X2CrNiMo17-13-2 (1.4404), St50 (1.0531), GG25
- Machines: Milling machines
- Coolant: Emulsion

2. Cutting Parameters:
- Cutting speeds: 180 m/min, 242 m/min, 250 m/min
- Revolutions: 716 rpm, 770 rpm, 1260 rpm
- Feed rates: 2577 mm/min, 3000 mm/min, 3150 mm/min
- Feed per tooth: 0.45 mm/t, 0.55 mm/t, 0.5 mm/t
- Cutting depths: 1.5 mm, 1.8 ~ 2.0 mm
- Cutting widths: 52 mm, 82 mm, 45 mm

Results:
- Machining time reduced to 22% compared to conventional tools.
- Economical machining process with a single tool compared to HSS-cutter.
- Feed rate increased by 54% using -HJ chipbreaker despite unstable conditions.
- Machining time reduced by 30 minutes with -HJ chipbreaker, feed rate eight times competitors.

Certifications:
- ISO 9001 and ISO 14001 certified.

Contact Information:
- Tungaloy Corporation and its European branches in Germany, Italy, France, and Central Europe.
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Catalog excerpts

45° & 90° Milling cutter-1

Keeping the Customer First Tungaloy Report TE1008-E5 45 > & 90а - Milling cutter > Milling made easyӔ >

 Open the catalog to page 1
45° & 90° Milling cutter-2

With the newly developed tool system forface and square shoulder milling Tungaloy strikes out in a new direction in precision and design. This modern tool concept convinces in various application fields and enables productive and flexible utilisation on all different machining centres. Due to two different versions (standard pitch and close pitch type) this tool system offers optimal adaptation to a great variety ofworking materials. All tools dispose of an inner coolant system directed precisely oneach insert. Thanks to the highly positive rake angle and the application oriented chipbreaker,...

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45° & 90° Milling cutter-3

Specifications Wiper edge (Standard) W1:2.0 ~ 2.3 mm Wiping flat (Wiper) W2:7.8 mmExcess length:0.12 mmWiper:R500 0.12 mmW2W1 First recommendation for excellentsurface qualities at high feed rates for the machining of steels, stainlesssteels, cast iron materials and alumi-nium alloys. As a rule the application of one wiper insert is sufficient. >

 Open the catalog to page 3
45° & 90° Milling cutter-4

-Coated fine grain carbide for milling of steels, alloy steels and cast irons- The TiAlN-PVD coating provides for application in medium to high cutting speed operations. -High toughness for medium finishing and roughing of stainless steels at low cutting speeds - MT-CVD coated grade for general milling operations of cast irons at medium cutting speeds - High wear-resistance and toughness- Uncoated Cermet with extreme wear-resistance and well balanced tough- ness - For universal application in milling operations of steel and cast iron materials at medium cutting speeds - Best surface quality -...

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45° & 90° Milling cutter-11

Face millingMilling cutter: > Insert: SWMT13T3AFPR-HJ Grade: AH120 Work material: C45 (1.0503) Machine: Milling machine Cutting speed: V > c =250m/min No. of revolutions: n=800rpm Feed: V > f =4000mm/min Feed per tooth: f > t =0.5mm/t Cutting depth: a > p =2.0mm Cutting width: a > e =80mm > Face millingMilling cutter: TAW13R080M27.0E08( 80, t = 8) Insert: SWMT13T3AFPR-HJ Grade: AH130 Work material: X2CrNiMo17-13-2(1.4404) Machine: Milling machine Cutting speed: V > c =180m/min No. of revolutions: n=716rpm Feed: V > f =2577mm/min Feed per tooth: f > t =0.45mm/t > Cutting width: a > e =52mm Face...

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