TRANSPORTING

Product catalog summary

Overview: The document provides a comprehensive overview of TÜNKERS' transport systems used in automotive body construction. It details various transport solutions, emphasizing their efficiency, flexibility, and cost-effectiveness compared to traditional robot handling systems.

Transport Systems:

Lift Shuttle System: Designed for precise positioning of car bodies, featuring a central drive for lifting and conveying. It supports loads of 50-500 kg per station with a cycle time of ≥ 10 seconds.
Monorail/Duorail Shuttle: Suitable for smaller components like doors, offering a modular design and cost-efficient transport for loads of 10-250 kg with a cycle time of ≥ 5 seconds.
Lift Powered Rollerbed: Used for transporting complete car bodies, offering soft component transfer and flexible pick-up positions. It supports loads of 200-2,000 kg with a cycle time of ≥ 7 seconds.
Lifting Rotary Unit: Handles car bodies in inspection and rework stations, supporting loads of 50-3,000 kg with a stroke time of 3-10 seconds.
All-Electric Lift Powered Rollerbed: Features laser positioning and electric fine positioning, eliminating the need for pneumatics. It supports loads of 200-2,000 kg with a cycle time of less than 7.5 seconds.
Skid Transverse Conveyor: Provides a modular buffer for skids, supporting loads of 200-2,000 kg with a transversal stroke of 2,000-10,000 mm.
Double-box Lift: Offers energy-efficient transport with minimal space requirements, supporting loads of 200-1,000 kg with a cycle time of ≥ 6 seconds.
Ring Buffer: Maximizes storage capacity with minimal space, supporting loads of 200-2,000 kg with a vertical stroke of 1,500-2,800 mm.
Tool Traversing Unit: Facilitates horizontal traversing of heavy fixtures, supporting loads of 500-5,000 kg with a horizontal stroke of 2,000-8,000 mm.
Level Lifter: Lifts complete car bodies to higher-level conveying technology, supporting loads of 150-1,500 kg with a vertical stroke of 4,000-8,000 mm.

Key Advantages: The document highlights the economic benefits of TÜNKERS transport systems, particularly in reducing layout complexity and costs compared to robot lines. The systems are designed for secure, precise, and rapid transport, with features like soft component transfer and flexible design options.

Catalog excerpts

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TRANSPORTING It is our understanding that the transport function includes electromechanical systems taking over e. g. the transport of a complex assembly group such as a door, side panels or the entire car body in car body construction. The transport distances are set up in lines and designed as walking beam system, also called lift shuttle system, with a central drive. Lift powered rollerbeds equipped with decentralised drives are a further development offering new dimensions in terms of performance data and also more layout flexibility as regards possible lengths of interlinking. Lift Shuttle...

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Customer load (Skid + car body) TUNKERS Maschinenbau GmbH • Am Rosenkothen 4-12 • D-40880 Ratingen • Tel. 02102 4517-0 • Fax 02102 4517-9999 • [email protected] • www.tuenkers.de

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TRANSPORTING

TRANSPORTING

Catalog excerpts

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