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Presentation EFS conveyor System EXPERT-TÜNKERS

Presentation EFS conveyor System EXPERT-TÜNKERS
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Presentation EFS conveyor System EXPERT-TÜNKERS

Product catalog summary
Overview: The EFS - EXPERT-TÜNKERS conveying system is designed for the transportation and accumulation of workpieces in production lines, allowing for independent indexing time. The system facilitates the movement of workpieces between workstations and includes features for loading and unloading independent of production cycles.
Functional Principle: The system operates with a flexible accumulating distance using loaded workpiece carriers. It includes a loading station with a fixed stopper and a return transport mechanism for empty carriers. The cycle-time independence allows for loading and unloading without being tied to the production cycle.
Constructional Principle: The system features carriers with a patented friction unit and guide rollers, a supporting frame with horizontal guide profiles, and drive units with geared motors. Pneumatic stoppers are used for carrier positioning, and the system is protected by a full cover.
New Concept: The system introduces a pallet with a dual friction clutch, replacing the fixed driving pin with a driving friction sprocket. This allows for stepless adjustment via brake discs and ensures safe conveyance by compensating for the pallet's weight.
Operating Principle: The driving sprocket engages with the chain during directional changes, allowing the pallet to be manually stopped in any position, enhancing operator protection.
Precision Locators: The system includes precision locators for accurate positioning of workpieces.
Application Examples:
  • Single-strand belt for crankshaft at VW Salzgitter.
  • Dual-strand belt for cylinder head at VW Shanghai.
  • 90° design accumulating conveyor for side panels with overhead operation.
  • Stop station with freely selectable profile and square operation.
  • Width-adjustable dual-strand accumulating conveyor.
  • Roundabout unloading rotary table machine.
See more

Catalog excerpts

Presentation EFS conveyor System EXPERT-TÜNKERS-1

EFS Pallet accumulating conveyor system System EXPERT-TÜNKERS EFS - EXPERT-TÜNKERS Conveying System 1

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Presentation EFS conveyor System EXPERT-TÜNKERS-2

EXPERT-TÜNKERS Accumulating Conveyor Functional principle Task: Transportation of workpieces in production lines between two work stations and accumulation of the workpieces on the transport route independent of indexing time. Functional principle: Cell 1 Cell 2 Loading station with fixed stopper Unloading Flexible accumulating distance with loaded workpiece carriers Stopper Return transport of empty carrier Cycle-time independent! Loading of cell 1 and unloading from cell 2 independent of the respective production cycle. EFS - EXPERT-TÜNKERS Conveying System 2

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Presentation EFS conveyor System EXPERT-TÜNKERS-3

EXPERT-TÜNKERS Accumulating Conveyor Constructional principle Pneumatic stopper / isolator for carrier positioning Drive and baffle units with geared motor, shafts and sprocket wheels safely protected by full cover Carriers with patented friction unit and guide rollers Supporting frame with horizontal guide profiles, cross and base supporting elements Detail: Operating head and chain adjuster EFS - EXPERT-TÜNKERS Conveying System 3

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Presentation EFS conveyor System EXPERT-TÜNKERS-4

New Concept: Pallet with dual friction clutch • • The fixed driving pin is replaced by a driving friction sprocket The driving sprocket is functionless on the level transport path and is located above the chain. The accumulating function is ensured by the first functional wheel Driving sprocket Pallet active only for baffling; clutch is steplessly adjustable via brake discs Friction wheel Driving sprocket “Accumulating clutch“ on level transport route Drive chain Friction wheel Bottom view of the pallet Detail: dual friction EFS - EXPERT-TÜNKERS Conveying System 4

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Presentation EFS conveyor System EXPERT-TÜNKERS-5

Operating principle of the driving sprocket in sequence • • • Along the path of redirection, the driving sprocket engages with the chain and conveys the empty pallet from the top to the bottom and vice versa The force of the driving sprocket can be adjusted via the friction discs in such a way that the weight of the pallet is just compensated for, and simultaneously ensures safe conveyance The pallet can be stopped by hand in any position during directional change Operator protection On level transport path: Driving sprocket above the chain When turning: Driving sprocket engages with the chain...

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Presentation EFS conveyor System EXPERT-TÜNKERS-6

EXPERT-TÜNKERS Accumulating Conveyor Precision locators EFS - EXPERT-TÜNKERS Conveying System 6

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Presentation EFS conveyor System EXPERT-TÜNKERS-7

Application example 1 • • • • Single-strand belt Component: crankshaft Customer: AuE Site: VW Salzgitter EFS - EXPERT-TÜNKERS Conveying System 7

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Presentation EFS conveyor System EXPERT-TÜNKERS-8

Application example 2 • • • • Dual-strand belt Accumulating conveyor for cylinder head Customer: Claas Site: VW Shanghai EFS - EXPERT-TÜNKERS Conveying System 8

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Presentation EFS conveyor System EXPERT-TÜNKERS-9

Application example 3 Accumulating conveyor 90°design EFS - EXPERT-TÜNKERS Conveying System 9

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Presentation EFS conveyor System EXPERT-TÜNKERS-10

Application example 4 • • Accumulating conveyor for side panel Overhead operation EFS - EXPERT-TÜNKERS Conveying System 10

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Presentation EFS conveyor System EXPERT-TÜNKERS-11

Application example 5 Square operation Pallet with 4-fold support Stop station freely selectable Profile turned by 90 EFS - EXPERT-TÜNKERS Conveying System 11

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Presentation EFS conveyor System EXPERT-TÜNKERS-12

Application example 6 – Accumulating conveyor adjustable in width Dual-strand accumulating conveyor. The distance between the strands can be steplessly adjusted via a separate drive. Width steplessly adjustable Width steplessly adjustable EFS - EXPERT-TÜNKERS Conveying System 12

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Presentation EFS conveyor System EXPERT-TÜNKERS-13

Application example 7 Roundabout Unloading rotary table machine EFS - EXPERT-TÜNKERS Conveying System 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.