3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING

Product catalog summary

Overview
The document outlines the technical specifications and features of the SH Series Horizontal Machining Center by Tongtai Machine & Tool Co., Ltd. This series is optimized for machining aluminum parts, emphasizing smaller stroke requirements and includes advanced features such as a 15,000 rpm built-in spindle and an optional automatic pallet changer (APC) system.

Main Specifications
The SH Series features a high-speed spindle with power outputs of 18.5/26/37 kW and torque outputs of 95/171/250 Nm. It utilizes a 3-point support structure for stability, with X-axis roller guide ways on a stepped bed for enhanced rigidity and space efficiency. Models include SH-4000(P), SH-4500(P), and SH-5000(P), each offering different axis strokes and workpiece capacities.

Industrial Applications
Designed for mass production lines, the SH Series is ideal for machining aluminum alloy parts like differential covers, calipers, and ABS braking valves. Its compact width facilitates efficient production line planning.

Main Structure
The machine boasts a high-rigidity structure with a double-wall and symmetrical design to minimize thermal distortion. The B-axis rotary table employs a roller gear cam mechanism for precise positioning and durability.

Operation and Accessories
Equipped with an ATC (Automatic Tool Changer) featuring a Japanese-made cam mechanism for quick tool changes, the SH Series also includes peripheral accessories like a rearward type chip conveyor and an optional coolant through spindle (C.T.S.) system for enhanced operational efficiency.

Environmental Considerations
Energy-saving features such as a variable-frequency hydraulic unit and LHL lubrication system are incorporated to reduce power consumption and boost efficiency.

Tongtai Intelligent Manufacturing System (TIMS)
TIMS provides comprehensive management functions, including production management, intelligent monitoring, tool management, and workpiece management. It enables real-time monitoring of spindle and motor loads, tool usage tracking, and adaptive control for machining efficiency.

Conclusion
The SH Series Horizontal Machining Center is a versatile and efficient solution for high-speed, high-precision aluminum machining, equipped with advanced features for enhanced productivity and environmental sustainability.

Catalog excerpts

3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING-1

Horizontal Machining Center Tongtai Tongtai Machine & Tool Co., Ltd. Headquarters - No.3, Luke 3rd Rd., Luzhu Dist., Kaohsiung City 82151, Taiwan TEL : 886-7-9761588 FAX : 886-7-9761589 www.tongtai.com.tw Taoyuan Branch Taichung Branch Japan Branch Europe Branch Romania Branch Malaysia Branch Vietnam Branch Thailand Branch Indonesia Office China Operation Center -Shuzhou Tong-yu Machine &Tool Co., Ltd. No.555 Huahong Rd., Economic Development Zone of Wujiang, Suzhou City, Jiangsu Province, China TEL : 86-512-63430168 FAX : 86-512-63431622 E-mail :[email protected] Wuhan Branch Chongqing Branch Guandong Branch Tianjin Branch Shanghai Office Shenyang Office Asia Pacific Elite Corp. TEL : 886-4-23589313 FAX : 886-4-23588913 www.honorseiki.com.tw www.apeccnc.com ANGER Machining GmbH TEL : 43-7229-71041-0 FAX : 43-7229-71041-199 www.anger-machining.com

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING-2

SH Series Horizontal Machining Center SH Series Horizontal Machining Center 02 SH Series • SH series is developed for smaller stroke need and aluminum parts machining. It is equipped with 15,000 rpm built-in spindle which has 18.5/26/37 kW power and 95/171/250 Nm torque output. In addition, for customers considering the requirements of cycle time and loading/unloading time, the APC (automatic pallet changer) system is available as an option. • Machine bed adopts 3-point support structure which facilitates leveling adjustment and ensures a stable machine installation. • X axis roller guide ways...

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING-3

03 SH Series Horizontal Machining Center SH Series Horizontal Machining Center 04 Industry applications Suitable for mass production line planning & aluminum machining. SH-4000P *The above data is measured in-house. The test result may not be obtained due to differences cutting conditions and environment conditions. Workpiece: Caliper Material: Aluminum alloy Workpiece: ABS breaking valve Material: Aluminum alloy Workpiece: Differential cover Material: Aluminum alloy Chip removal rate 2280 144 cm3/min

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING-4

05 SH Series Horizontal Machining Center SH Series Horizontal Machining Center 06 High rigidity structure • Double-wall and symmetrical structure design are used on the motion column to improve structural rigidity and reduce accuracy errors caused by thermal distortion. Spindle Stroke X/Y/Z axis 510/510/510 mm [SH-4000(P)] X/Y/Z axis 630/630/730 mm [SH-4500(P)] X/Y/Z axis 730/730/830 mm [SH-5000(P)] Rapid traverse X/Y/Z axis 60/60/60 m/min Acceleration/Deceleration X/Y/Z axis 1.0 G [SH-4000(P)] X/Y/Z axis 0.8/1/I G [SH-5000(P),SH-4500(P)] Max. workpiece size DHoneycomb structure of motion column...

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING-5

07 SH Series Horizontal Machining Center SH Series Horizontal Machining Center 08 Main structure Operation APC (Automatic Pallet Changer)(SH-4000P) Cam type device driven by electric motor is used on APC system. It has the advantages of quick pallet changing, less noise, and stable working since isn’t influenced by oil temperature. Pallet changing time ATC (Automatic Tool Changer) Japanese made cam mechanism is used on ATC gear box, which has the features of high stability, high durability, and rapid tool changing. A ring -type magazine (40 tools) is equipped to offer high speed indexing. Tool...

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING-6

SH Series Horizontal Machining Center SH Series Horizontal Machining Center Peripheral accessories Rearward type chip conveyor Outer tool measurement device (opt.) Standard equipped integrated type (chain type plus drum type) chip conveyor, it has outstanding chip disposal efficiency for different materials and chip size. Steel Integrated type Cast iron Long/Curl chips Short chips Powder chips interference between workpiece and tool. Aluminum/ non-ferrous metal Short chips Long/Curl chips Short chips Powder chips Interior tool measuring device (optional) It can measure tool length and tool diameter....

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING-7

SH Series Horizontal Machining Center SH Series Horizontal Machining Center For green future Hydraulic and pneumatic supply for jig & fixture (Opt.) Because of rising energy costs and strict international environmental laws, the energy efficiency of production equipment is a key factor that can influence the production costs. By this trend, the machine tools are not only need to satisfy the requirements of high speed and high precision, but also need to pursue the goals of high efficiency and environmental protection. In recent years, Tongtai has worked hard on developing the products with the...

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING-8

SH Series Horizontal Machining Center SH Series Horizontal Machining Center Tongtai Intelligent Manufacturing System(Opt.) Considering productivity improvement, better machining precision, operating facilitation, as well as protection and maintenance assistance, TIMS includes four management functions: production management, intelligent monitoring, tool management, and workpiece management. These provide customers a comprehensive intelligence manufacturing system and a friendly human-machine interface. Production management Intelligent monitoring Production management Tool management Workpiece...

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING-9

SH Series Horizontal Machining Center SH Series Horizontal Machining Center Working area•Spindle output and torque chart SH-4500P Pull stud/Tool shank type•Machine dimensions Pull stud (C.T.S. A type) Tool shank type: MAS BT40 Unit : mm SH series machine dimensions 15,000rpm built-in type spindle

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