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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II

3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II

Product catalog summary

Overview: The HB-800II Horizontal Machining Center is engineered for high efficiency, focusing on minimizing non-machining time and boosting production efficiency. It is equipped with a high torque spindle suitable for materials like aluminum, cast iron, and steel, making it ideal for automotive and construction industries.

Main Specifications: The machine features a 10,000 rpm built-in spindle with a 25/30 kW motor and ceramic bearings, providing up to 420 Nm torque. An alternative spindle with a gearbox offers 1,461 Nm torque. It supports rapid traverse speeds of 50 m/min and X/Y/Z axis travels of 1,400/1,200/1,300 mm.

Machining Capability and Accuracy: The HB-800II ensures high machining accuracy with linear scales for error compensation, achieving a positioning accuracy of ±3 µm. It supports various high precision and repeatable machining operations.

Main Structure: Designed for rigidity and stability, the machine uses a T-shape bed and strong column to absorb vibrations, featuring high precision gears and a two-step gearbox for efficient torque transmission.

Operation and Accessories: Equipped with a Japanese cam type ATC, hydraulic and pneumatic supplies for jigs and fixtures, and a tool breakage detector. It also includes a coolant through spindle system to improve chip flow and tool life.

Flexible Manufacturing System (FMS): The FMS integrates machine operations with auto-moving systems and software, suitable for low volume, high variety production, including components like stacker cranes and a manufacturing management system for efficient workflow.

Tongtai Technical Application Center (T-TAC): T-TAC offers machining solutions, trial tests, and training to ensure customer satisfaction and machine availability, supporting innovation and problem diagnosis for enhanced machining technologies.

Spindle Output and Torque: Detailed charts show spindle output and torque across different speeds, highlighting the machine's capability to efficiently handle various machining tasks.

Specifications:

Travel: X axis: 1,400 mm, Y axis: 1,200 mm, Z axis: 1,300 mm.
Pallet: Size: 800×800 mm, Max load: 1,800 kg, Min. Indexing increment: 1° (optional 0.001°).
Spindle: Speed: 10,000 rpm, Taper: 7/24 Taper No.50, Bearing diameter: Ø100 mm.
Feed: Rapid traverse: 50 m/min, Cutting feedrate: 1-20,000 mm/min.
ATC (Automatic Tool Changer): Tool capacity: 60 pcs, Max tool diameter: Ø125 mm (Ø250 mm without adjacent tool), Max tool length: 610 mm, Max tool weight: 25 kg.
APC (Automatic Pallet Changer): Number of pallets: 2, Pallet changing system: Rotary type.
Required Electricity: Voltage: 200-220V ±10%, Frequency: 50 or 60 Hz ±1%.
Machine Size: 4,535 x 8,803 x 3,875 mm, Weight: 22,000 kg.

Features:

Spindle Options: 10,000 rpm built-in spindle, 6,000 rpm high torque spindle with gearbox.
Tool Shank Options: BT50, HSK-A100, DIN50, CAT50.
Cooling Systems: Spindle cooling, hydraulic temperature control, coolant temperature control, air conditioner for electrical cabinet.
Chip Disposal: Two chip augers, various conveyor types including scraper and magnetic scraper.
Lubrication System: General lubricant system, LHL integrated lubrication system.
Measurement Systems: Tool breakage detector, Renishaw TS-27R touch sensor for tool measurement.
Controller Options: FANUC 31i-M, FANUC 0i-M.

Performance:

Spindle Speed and Torque: Various performance metrics are provided, including output power and torque at different spindle speeds.
Power Ratings: 22 kW for 30 min, 18.5 kW continuous, 30 kW S3, 25% duty cycle.

Additional Accessories: Options for workpiece measuring system, machining air blow, air gun, coolant gun, oil skimmer, and oil mist collector are available.

Note: Specifications may change without prior notice.

Catalog excerpts

3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II-1

Horizontal Machining Center *#«* Tongtai Tongtai Machine & Tool Co., Ltd. Headquarters - China Operation Center No.3, Luke 3rd Rd., Luzhu Dist., Kaohsiung City 82151, Taiwan TEL : 886-7-9761588 www.tongtai.com.tw Taoyuan Branch Taichung Branch Japan Branch Europe Branch Romania Branch Malaysia Branch Vietnam Branch Thailand Branch Indonesia Office Shuzhou Tong-yu Machine & Tool Co., Ltd. No.555 Huahong Rd., Economic Development Zone of Wujiang, Suzhou City, Jiangsu Province, China TEL : 86-512-63430168 FAX : 86-512-63431622 E-mail :[email protected] Wuhan Branch Chongqing Branch Guandong Branch Tianjin Branch Shanghai Office Shenyang Office Asia Pacific Elite Corp. TEL : 886-4-23589313 FAX : 886-4-23588913 www.apeccnc.com ANGER Machining GmbH TEL : 43-7229-71041-0 FAX : 43-7229-71041-199 www.anger-machining.com

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II-2

01 HB-800II Horizontal Machining Center HB-800II Horizontal Machining Center 02 HB-800II High efficiency machining Human-machine interface is applied on HB-800II through excellent industrial machine design. Significant non-machining time is saved for high production efficiency. High torque powerful spindle 10,000 rpm built-in spindle (standard) is with 25/30 kw motor power and ceramic bearings, that gives high torque performance up to 420 Nm. The spindle is suitable for aluminum alloy, cast iron and steel machining. Alternative option, spindle with gear box, has 1,461 Nm powerful torque for cast...

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II-3

HB-800II Horizontal Machining Center HB-800II Horizontal Machining Center 04 Machining capability / Machining accuracy Trial cut data with 10,000 rpm Built-in spindle HB-800II Accuracy performance End mill 030 mm Machining accuracy Linear scale (Opt.) Three axes accuracy Test standard : ISO10791-7 Material : A6061 Linear scale is able to compensate the positioning error, repeatability error, and ball screw pitch error, which are caused by the temperature changing. The positioning accuracy achieves ±3 pm with compensation of linear scales. Positioning accuracy with linear scale Repeatability accuracy...

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II-4

HB-800II Horizontal Machining Center HB-800II Horizontal Machining Center Main structure High rigidity structure Standard spindle X/Y/Z axis 1,400/1,200/1,300 mm X/Y/Z axes adopt high roller guide way Rapid traverse Column adopts double-wall and symmetrical structure Ø100 mm ceramic bearings are adopted in 10,000 rpm high torque built-in spindle. Cooling fluid circulation outside of spindle cartridge to maintain bearing temperature. Also, compressed air is led into motor chamber to cool motor. 420 Nm torque given by 500 rpm is suitable for heavy duty machining, like cast iron and forging materials....

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II-5

Horizontal Machining Center HB-800II Horizontal Machining Center Main structure Operation Full-circle hydraulic braking system The step up platform are provided at front side machine and operating panel side for operation assistance. HB series adopts a full-circle hydraulic braking system. The full-circle surface is synchronously locked by hydraulic force. Clamping on large full-circle face, B axis has good rigidity and durability for heavy duty machining. Braking force Braking force High precision positioning cones with hydraulic locking design, generating 18 tons of clamping force to ensure...

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II-6

HB-800II Horizontal Machining Center HB-800II Horizontal Machining Center Peripheral accessories Hydraulic and pneumatic supply for jig & fixture (Opt.) Rearward type chip conveyor (Std.) 1. Suspended arm type supply Totally 6 ports are provided on each side and the maximum hydraulic pressure allowed is 250 bar. According to different materials and chip size, Tongtai provides various chip conveyors for the best chip disposal. 2. Hydraulic supply under pallet Quick couplers are used for hydraulic supply under pallet. B axis rotating is free from any limitations. O：Suitable X：Non-suitable Steel...

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II-7

HB-800II Horizontal Machining Center HB-800II Horizontal Machining Center 12 Tongtai- Technical Application Center Flexible Manufacturing System (FMS) The purpose of T-TAC is to take care of customer’s machining solution actively. Based on the outstanding technical applications, Tongtai is able and willing to provide advanced machining technologies, machining solutions as well as trial tests to its customers and ensures them excellent experiences in machine operation, maintenance convenience and machine availabity. Flexible Manufacturing System (FMS) means a reasonable, flexible and versatile...

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II-8

HB-800II Horizontal Machining Center HB-800II Horizontal Machining Center

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II-9

HB-800II Horizontal Machining Center HB-800II Horizontal Machining Center Tool system ．Machine dimensions Spindle output and torque chart Pull stud (coolant through spindle A type) 10,000 rpm Build-in spindle Unit : mm 6,000 rpm High torque spindle with gearbox (Low-winding)　　　　　　　　　　　　 Machine dimensions Output [kW] 35 Unit : mm

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II-10

HB-800II Horizontal Machining Center 18 17 HB-800II Horizontal Machining Center Standard/optional accessories Standard Optional ©Specifications may be changed without prior

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3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II

3-AXIS CNC MACHINING CENTER / HORIZONTAL / CUTTING/HB-800II

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