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TTEngineering product catalog

TTEngineering product catalog
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TTEngineering product catalog

Product catalog summary
Company Overview
TTEngineering S.r.l., founded in 1985, is a global leader in engineering and industrial automation, specializing in fully automated factories for chimney pipes, HVAC, and automotive sectors. Based in Lomazzo, Italy, the company emphasizes customer service, innovation, reliability, and customization, with over 1,500 factories worldwide using TTE systems. Exports constitute over 90% of its turnover.
Cut-to-Length Lines
These lines are designed for high productivity and precision, feeding laser welding machines. They feature energy-efficient, low-noise electrically actuated mechanical shears and decoilers that support coils up to 1550 mm wide, with capacities of 5 and 10 tons.
Bending Rolls
The patented Flexformer® system combines the accuracy of 2-roll and flexibility of 3-roll bending machines, eliminating initial flat stretches and supporting multi-radius pipe production with a user-friendly interface.
Laser Welding Seamers
These seamers offer flexibility in welding various pipe shapes and materials, featuring automatic tool changes and high precision.
3D Laser Cutting Machines
These machines provide cost-effective, high-precision cutting for pipes up to 870 mm in diameter, with options for manual or robotic operation.
Automatic Pipe Production Lines
Featuring the FlexFormer® system, these lines offer high-quality joints with TIG or LASER welding, available in various diameter and length configurations.
Tee’s Extrusion Machines
Patented machines for T-fittings, allowing easy diameter changes with personalized tools.
Elbow Construction Machines
These machines offer semi-automatic solutions for shaping elbows, with options for TIG and laser welding.
End-Forming Machines
Designed for profiling pipe ends, these machines offer solutions for various thicknesses and diameters, with options for horizontal or vertical configurations.
Double-Wall Pipe Construction Machines
These machines ensure high-quality insulation for double-walled pipes, using patented metal rings for sealing and minimizing heat transmission.
Rockwool Pipeline Scrap and Insulation
The document discusses the use of rockwool pipeline scrap and pre-processed materials for insulation. The fully automated filling process ensures safety and compliance with international security regulations. An alternative option includes using a rigid ring made of rockwool for aesthetic consistency. Necessary equipment includes a grinder and injection unit. The types of pipes mentioned are linear, elbows, and 'T' (90° only), with interspace options of 25, 50, and 75 mm, diameters ranging from 80 to 1,200 mm, and pipe lengths from 300 to 1,000 mm.
Automotive Sector
TTEngineering has developed machinery for producing catalytic converters for car exhaust systems. The processes include roll-bending, TIG or Fibre laser welding, and laser cutting, all automated and compliant with customer specifications. The machines are adaptable to various shapes and sizes without tool changes, ensuring precision. Optional in-line devices can check the quality of welded joints in real-time. TTE offers solutions for producing thick pipes (1.5 – 2 mm) with diameters from 80 to 400 mm, tailored to client needs.
Industrial Automation Systems
TTEngineering focuses on highly automated, customized lines for various sectors, starting with the medical industry. Examples include assembly lines for insulin needle components, locks, micro-switches, and ecological traps. The plants can operate electrically or pneumatically and integrate with various systems like rotating tables and robots. Each plant includes product inspection systems and diverse assembly technologies.
Machine-Tending Applications
TTEngineering has established numerous full pipe production factories globally. These full-factory systems showcase TTE's engineering prowess, offering complete, automated production processes from raw materials to finished products. The systems integrate with client ERP systems for efficient production management.
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Catalog excerpts

TTEngineering product catalog-2

INDEX our company - 3 air-conditioning / chimney pipes - 4 Vicolo Cirimido, 7 22074 Lomazzo (CO), Italy P.I. / C.F. / Reg. Imp. Como: 02900960135 D-U-N-S ® Number: 856926782 Phone: +39 02 96778262 Fax: +39 02 96778290 e-mail: [email protected] cut-to-length lines bending rolls laser welding seamers 3D laser cutting machines automatic pipe production lines tee’s extrusion machines elbow construction machines end-forming machines double-wall pipe construction machines automotive - 26 industrial automation systems - 28

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TTEngineering product catalog-3

Established in 1985 in a small town in the area north of Milan, TTEngineering has immediately stood out for the abilities of its two founding members, Claudio and Pierangelo Pasquettin, in the field of engineering and industrial automation, soon becoming one the leading factories in the field of automation systems for coil sheets processing. Our core business is currently focused on fully automated factories “FAF” and lines that employ “lights-out manufacturing” in three main industrial fields: chimney pipes, air-conditioning (HVAC) and automotive. Located in Lomazzo (Como) in a recently constructed...

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TTEngineering product catalog-4

air-conditioning / chimney pipes CUT-TO-LENGTH LINES The TTE cut-to-length lines are mainly intended to feed high productive lines for customers wishing to have their own blank cutting operations; they are especially designed to feed laser welding machines, fulfilling exceptional long term quality requirements. Depending on the materials to be cut, as well as the related production rate, the structure of the decoiling line will be designed upon demand. Nowadays the integrated mechanical shear is 100% electrically actuated, thus ensuring energy savings and extremely low-noise floor vibrations....

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TTEngineering product catalog-5

air-conditioning / chimney pipes BENDING ROLLS The Flexformer ® is a roll bending system patented by TTEngineering, which consists of two rolls: the lower one made of urethane and the upper one made of metal, rotating in its “flexile” shell controlled by a CN. Thanks to this innovative system our TT2 and TT3 can combine the accuracy of 2-roll bending machines and the flexibility of 3-roll bending machines, virtually eliminating the initial flat stretch. The user-friendly, touch-screen control interface, combined with our patented bending system, makes it possible to produce multi-radius pipes...

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TTEngineering product catalog-6

air-conditioning / chimney pipes LASER WELDING SEAMERS SLU Full automatic Laser welding seamer Materials: stainless – mild steel (galvanized materials, aluminium, alloys, etc.), copper. Pipe manual loading by operator. Automatic pipe placement on the working area, welding and unloading. Automatic tool change thanks to a torx closing system locking the pipe without any specific tool for the different diameters. Unique features: flexibility; possibility to weld weld not only circular but also square, rectangular, oval and elliptical pipe sections. min. Full-automatic lines for precise welding STAINLESS...

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TTEngineering product catalog-7

air-conditioning / chimney pipes 3D LASER CUTTING MACHINES TOP-S400 & TOP-S600 TTE’s brand new CNC Laser cutting unit for diameters up to 400 and 600 mm. This machine has been designed for stand-alone applications and for manual loading/unloading operations only. Manual setting for fume extraction nozzle and pipe containment rollers, too. Why choose it: - highly cost-effective - economical - practical TOP 600 Fully automatic fiber laser cutting unit for diameters up to 625 mm. For pipe loading/unloading operations it can be served by either an operator (manual version) or an antropomorphic robot...

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TTEngineering product catalog-8

air-conditioning / chimney pipes High speed High productivity Flexible clamping system AUTOMATIC PIPE PRODUCTION LINES High-quality joints thanks to extremely precise welding solutions CSU-S Fully automatic bending (with FlexFormer ® TT2 or TT3) and welding machine with TIG or LASER welding sources, available in 3 variants: 1) range Ø 78-400 mm Lmax=1.000 mm 2) range Ø 78-400 mm Lmax=1.250 mm 3) range Ø 78-400 mm Lmax=1.500 mm CSU Fully automatic bending (with FlexFormer ® TT2 or TT3) and welding machine with TIG or LASER welding sources, available in 3 variants: 1) range Ø 78-500 mm Lmax=1.000...

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TTEngineering product catalog-9

air-conditioning / chimney pipes TEE’S EXTRUSION MACHINES Easy diameter change thanks to personalised tools to be easily and quickly replaced in semi-automatic mode. for diameters Ø ranging from a min. of 60 mm up to a max. of 400 mm TTE-patented machines for premium-quality T-fittings MT8: for diameters Ø ranging from a min. of 80 up to a max. of 800 mm

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TTEngineering product catalog-10

air-conditioning / chimney pipes ELBOW MACHINES A wide range of semi-automatic solutions to shape perfect elbows PCS & SCS PCS: processes elbow segments in a semi-automatic mode. SCS: welds elbow segments by double-torch TIG welding method. Equipment to be changed as diameter or elbow angle change. SLS & SLC Tandem Two heads working alternatively: one for elbows (SLS) and one for T-fittings (SLC). This machine has been designed to weld both elbow segments and T-fitting bodies with a unique fiber laser overlap transparency welding unit, moving on a power-driven axis between the two stations. PS...

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TTEngineering product catalog-11

air-conditioning / chimney pipes END-FORMING MACHINES AK0 – elbows assembly station Another brilliant solution signed by TTE to realize elbows without applying any heating technology. The present machine consists of two working stations powered by two robots: 1st station: male and female sides preparation by means of a profiling roller 2nd station: elbows assembly by means of two external rollers coupling up to 4 elbow sectors This special configuration with robots is in full compliance with the European regulations on safety at work, since it prevents the operator from entering the working area,...

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TTEngineering product catalog-12

air-conditioning / chimney pipes Expansion and beading machine with an 8-segment expansion head and an external roll for female end forming. Male end side is processed by means of two motorized rolls. No need to change roll as diameter changes. Hemming machine performing a cut-resistant processing at the pipe end, i.e. reverse flanging. The machine is composed of an internal mandrel, which varies at each diameter change, and a unique external roller, which performs the “hemming” profiling involving an internal contrast roller. BST Pipe shrinking/reduction machine with 8 internal sectors and 8...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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