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Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets

Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets
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TSUBAKI Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets

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Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets Sprocket replacement takes a lot of time and labor, and sometimes requires the shaft to be cut. And work in high places is especially dangerous, and takes even more time. Tsubaki's Smart Series Replaceable Tooth Insert Series of sprockets is the solution to these problems. Tsubaki offers three types (split type, ring insert tooth type, and block insert tooth type) to reduce your replacement and labor time. Three smart features Just the teeth can be replaced w without having to remove the sprocket from the shaft th...

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Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets - 3

Indicator pins Lets you know when to replace your sprockets with just a glance. Previous inspections Tooth proﬁle gauge (sold separately) Measures the gap between the worn tooth and the tooth proﬁle gauge Inspection using indicator pins The sprocket has reached its usage limit when tooth wear reaches the indicator pins (prepare for replacement as wear gets closer). Features ■ Enables users to greatly reduce inspection time and labor. ■ Users can conﬁrm replacement periods with just a glance, making inspections smooth and easy. ■ Lets you know when it's replacement time without needing to...

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Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets - 4

Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets Split Type Ring Replaceable Tooth Type Block Replaceable Tooth Type ●Sprockets divided into halves ●Lock block type replaceable teeth with bolts/nuts onto the mounting base. with bolts/nuts onto the mounting base. ●Can be mounted by fastening hub bolts. ●Just the teeth can be replaced without ●Just the teeth can be replaced without ●Split Sprockets can be replaced having to remove the mounting base having to remove the Block Replaceable without having to remove other parts. Tooth from the shaft. ●Available for...

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Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets - 5

Applications ●When wear causes high replacement frequency ●When there is little space for replacement ●When sprockets are difficult to remove from their shaft ●When the sprocket is located in a high place due to attachment of conveyed material, corrosion, etc. ●When using several sprockets on a long shaft Smart Series Replaceable Tooth Insert Sprockets demonstrate their usefulness when used on these types of equipment Bucket elevator Used in high places Slag conveyor Little space for replacement Steel girder conveyor Sectional replacement on long shafts Shaft assembly service ■Tsubaki...

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Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets - 6

Split type Sprockets are split in two (teeth and hub) for easy replacement Construction ■Sprockets are split in two through the tooth roots. (Halves can also be joined together with nuts and bolts.) ①Teeth ②Hub (welded to (1) teeth) ③Bolt ④Spring washer Features ■Sprockets can be mounted and removed to the shafts without needing to remove bearings first. ■Useful in situations where mounting or removing the sprocket from long shafts is difficult. Model numbering ②No. of teeth ③Hub type ④Hardened teeth ⑤Smart Series BW: Welded single side N: Teeth not hardened CW: Welded both sides Q:...

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Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets - 7

List of models/dimensionsBW type DL Note 1. Numbers of teeth, hub diameters, and so on not shown in the table above also available. Contact a Tsubaki representative for more information. 2. Check that there is no interference between the tooth outer diameters and buckets, aprons, etc. 3. There will be a gap on the tooth mating surface. 4. For model numbers, insert roller type (R/F/S), hub type (BW/CW), and tooth hardening (Q/N) in the boxes. 5. Items with a "-" are not available. 6. Bores are finished. Minimum bore diameter is the pilot bore shown in the table +1 mm. 7. Approximate masses...

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Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets - 8

Ring Type Replaceable Tooth Insert Sprockets Ring type replaceable tooth inserts for easy replacement Construction ■Composed of replaceable piece-like tooth inserts, a mounting base (sprocket hub), and bolts, spring washers, and nuts. ① ② ④ ① Tooth insert ② Mounting base ③ Bolt ④ Spring washer ⑤ Nut Features ■Just the tooth inserts can be replaced without removing the mounting base from the shaft. ■Useful when replacing sprockets in high places. Model numbering ②No. of teeth ③Hub type ④Hardened teeth ⑤Smart Series BW1: Welded single side N: Teeth not hardened CW1: Welded both sides Q:...

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Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets - 9

Bore Dia. Pitch Outer Dia. Do No. of Circle Dia. Roller Type Pilot Bore Max. teeth Dp R F S d dmax. ・ Tooth Width t Roller Type R F S Center Mounting Bolt No. of Mounting Protrusion Tooth Distance Base OD Bolt Size Inserts L SD X Approx. Hanging Mass per Tap Size Tooth Insert kg Total Approx. Mass kg Note １．Numbers of teeth, hub diameters, and so on not shown in the table above also available. Contact a Tsubaki representative for more information. ２．Check that there is no interference between the tooth outer diameters and buckets, aprons, etc. ３．Check for interference between the bolt...

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Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets - 10

Block Type Tooth Insert Sprocket Wear resistant block teeth for easy replacement Construction ■Composed of individual tooth inserts, a mounting base (sprocket hub), and nuts and bolts. Features ■Just the tooth inserts can be replaced without removing the mounting base from the shaft. ■Tooth inserts use alloy steel standard for high wear resistance. ■Each tooth insert is light. Model numbering ②No. of teeth ③Hub type ④Hardened teeth ⑤Smart Series BW1: Welded single side Q: Teeth hardened CW1: Welded both sides ⑦Indicator pins *Tooth insert model numbers (for when replacing tooth inserts...

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Tsubaki Smart Series Replaceable Tooth Insert Large Size Conveyor Chain Sprockets - 11

List of models/dimensions BW1 type Model no. Note 1. Numbers of teeth, hub diameters, and so on not shown in the table above also available. Contact a Tsubaki representative for more information. 2. Contact a Tsubaki representative when your chain uses M or N rollers. 3. Check that there is no interference between the tooth outer diameters and buckets, aprons, etc. 4. Check for interference between the bolt protrusion and equipment. 5. Enter the hub type (BW1, CW1, or RE for tooth inserts only) in the boxes in the model number. 7. Refer to the handling instructions regarding steps for...

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