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Tsubaki Power and Performance for the Noodle Making Industry
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Catalog excerpts

Tsubaki Power and Performance for the Noodle Making Industry - 2

Production Process Instant Noodles Mixer (kneads dough) Roller (spreads dough into a thin sheet) Cup filling machine (p (puts noodles into cups) Packer packs (packs cups)

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Tsubaki Power and Performance for the Noodle Making Industry - 3

A wide range of processes are used in noodle production lines and many of our products play an important role in those processes. Slitter (slits noodles) Steamer (steams noodles) Fryer and dryer (for fried noodles) Hot air dryer (for non-fried noodles) Cardboard stacker

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Tsubaki Power and Performance for the Noodle Making Industry - 4

Mixer and Roller Dough is made using a machine called a mixer that stirs wheat flour, water, salt, and other ingredients. A roller is used in the process that spreads this dough into a thin used to drive mixers and rollers as our reducers can satisfy a wide range of needs. Shaft-mounted reducer Our parallel shaft reducer can be installed in equipment with limited space thanks to its industry leading compact design. Helical shaft-mounted reducer Small size gear motor Various gear motors are used in the drive of the roller that spreads noodles in a thin sheet. Hypoid motor - The orthogonal...

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Tsubaki Power and Performance for the Noodle Making Industry - 5

Steamer Thinly cut noodles are passed through a steamer. Because the steamer contains a hot and steamy atmosphere close to 100°C, various stainless steel small size conveyor chains are used against high temperature and corrosion. LSK Series Special wear-resistant, engineering plastic bushes reduce wear elongation, extend life and reduce initial elongation of the chain. Lower replacement costs thanks to longer chain life cycle before replacement Corrosion resistant Special roller Special roller Anti-stress corrosion cracking Use of special specification rollers leads to lower friction...

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Tsubaki Power and Performance for the Noodle Making Industry - 6

To make fried noodles, steamed noodles are fed in chop off dies one serving at a time and fried in oil. Here you’ll find Tsubaki Double Pitch Chains as well Lini PowerJacks to open and close the lid during equipment wash-downs, couplings, and Miter Gear Boxes being used. Jack Systems Mechanically synchronized, accurate, and stable lifting equipment can be created by interlocking multiple jacks in an arrangement suited to the size of the lifter and the nature of the load. Tsubaki also offers a complete line-up of drive parts to select a jack system.

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Tsubaki Power and Performance for the Noodle Making Industry - 7

To make non-fried noodles, the noodles are not fried in oil but dried by hot air. Stainless steel and lube-free Lambda Chains are widely used to counter the high temperatures Corrosion Resistant Small Size Conveyor Chains KF Lambda Chain - KF Lambda Chain uses an oil-impregnated bush that withstands volatility and degradation even in normal to high temperature environments (especially from 150 to 230°C). This chain provides long life even in environments where additional lubrication is impossible. The special oil impregnated bushes use NSF-H1 certified oil for food conveyance. Lambda...

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Tsubaki Power and Performance for the Noodle Making Industry - 8

LAMBDA® Chain It is difficult to add lubricant to an accumulator because the machine is located close to products. With LAMBDA® Chain, special oil impregnated bushes use NSF-H1 certified oil for use on food equipment as standard specifications, contributing to food safety. Patented (JP, US, CN) Sprocket with Wear Limit Marks for the Food Industry In some cases, the condition of chains is managed but not the condition of sprockets. Tsubaki’s sprocket with wear limit marks shows wear limits on the tooth profile (with drilled holes and special ink coloring) so that you can see wear conditions...

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Tsubaki Power and Performance for the Noodle Making Industry - 9

Cup Filling Machine The process to fill cooked noodles into cups requires high precision indexing operation to fill them accurately, one serving at a time. Tsubaki’s Bearing Bush Chain is ideal for this operation. Our lube-free, long life X-Lambda Chain is also used because the cup filling machine is long and located near products. Bearing Bush Chain Needle bearings are installed between pins and bushes. This specification produces very little wear elongation and is ideal for indexing operations that requires high precision positioning. Long Life Lambda Chain (X-Lambda) Patented (JP, US,...

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Tsubaki Power and Performance for the Noodle Making Industry - 10

Transfer To convey packaged products and cardboard boxes, Plastic Modular Chain is used as it is easier to use than belt conveyors. Plastic Modular Chain Compared to a belt conveyor: - Reduced snaking and slippage due to sprocket driving. - Link structure makes partial repair possible and maintenance easy. - Workpieces are less prone to damage thanks to lower friction. - Higher wear resistance and longer life without deterioration such as frayed ends. Reducers for Food Applications - Antimicrobial coating to protect from germs. - NSF-certified H1 grease is used to contribute to food safety....

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Tsubaki Power and Performance for the Noodle Making Industry - 11

Other In addition, we also offer the Tsubaki original linear actuator, Zip Chain Actuator and new reducers specialized for lightweight conveyors. ZIP CHAIN ACTUATOR® Our unique structure uses two chains to offer the following advantages compared to conventional pneumatic and hydraulic cylinders: - Unparalleled space savings - Energy savings - High speed and multi-point stopping - Free mounting direction Thanks to the above features, this linear actuator is used in a wide variety of applications. AXIA MOTOR A new orthogonal hollow gear motor specialized for lightweight conveyors - Cost...

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Tsubaki Power and Performance for the Noodle Making Industry - 12

Tsubaki Group Website TSUBAKI TT-net Technical Information Website TT-net TSUBAKI TECHNICAL net We launched our comprehensive technical information website, TT-net, on April 8, 2013. yM TT-net: https://tt-net.tsubakimoto.co.jp/tecs/top/index.asp?lang=en Tsubaki Group’s website: http://tsubakimoto.com/ Tsubaki Group Network Tsubaki Group’s extensive network, both for manufacturing and sales, supports your business in real time even outside Japan. (As of April 1,2016) • Production centers in Japan 9 Tsubaki Group’s manufacturing and sales companies outside Japan t Tsubaki Group’s sales...

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