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Tsubaki Power and Performance for the Automotive Industry Vol. II

Tsubaki Power and Performance for the Automotive Industry Vol. II
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Tsubaki Power and Performance for the Automotive Industry Vol. II

Product catalog summary
Overview: The document provides a detailed overview of Tsubaki products used in various stages of automotive manufacturing. It highlights the applications of different chains and systems in processes such as body welding, coating, assembly, and inspection.
Key Sections:
  • Press Section: Tsubaki products are used in cutting, casting, forging, and molding processes. They assist in mounting both interior and exterior components of vehicles.
  • Inspection Section: Products are involved in engine output testing, brake testing, and visual inspections.
  • Assembly Section: The Liftmaster Plastic Modular Chain and Small Size Lube-free Conveyor Chain are used for efficient assembly line operations.
  • Body Welding Section: The ROBOTRAX System cable carriers are used for welding operations, providing superior cable protection and endurance.
  • Coating Section: Chains are used for the coating of vehicle bodies and components.
Product Features:
  • Liftmaster: Compact and low-maintenance devices used for lifting and lowering workpieces in assembly lines.
  • ROBOTRAX System: Provides 3D cable protection and is used in robotic arms for welding.
  • Double Plus Conveyor Chain: Offers stable running and accumulation capabilities for pallet conveyance.
  • Zip Chain Actuator: Allows high-speed operation and can be installed in tight spaces, offering eco-friendly benefits.
  • Pin Gear Drive Unit: Combines a pin-type wheel rack and a special gear for compact part assembly.
Environmental Considerations: Tsubaki products, such as the lube-free Lambda Chain, are designed to reduce long-term costs and environmental impact.
Global Presence: Tsubaki has a wide global presence with offices and representatives in the Americas, Europe, Indian Ocean Rim, East Asia, and China.
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Catalog excerpts

Tsubaki Power and Performance for the Automotive Industry Vol. II-2

You’ll find many Tsubaki products being There are many processes involved in making a motor vehicle. You’ find Tsubaki products in all ll of these processes, from conveying vehicle bodies from the stockyard, components from the formation presses, and assembled bodies from the welding process to the coating process, to the mounting and assembly processes for the interior, engine, transmission, and other components, and finally to engine output, brakes, and shower testing lines Inspection Section Engine output, brakes, shower tester, visual inspection Press Section Cutting, casting, forging, sheet...

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Tsubaki Power and Performance for the Automotive Industry Vol. II-3

used in automotive manufacturing Lube-free Series Bearing Roller Conveyor Chain ROBOTRAX System plastic cable carrier Body Welding Section Welding and assembly of roofs and body panels Coating Section Coating of bodies, doors, and other components (relatively high-strength product) Compact Simple installation Low maintenance

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Tsubaki Power and Performance for the Automotive Industry Vol. II-4

ROB ROBOTRAX System Cable Carrier (Body assembly equipment) (Bod Scan for video The arms on robots that weld the bodies use ROBOTRAX System cable carriers that can move three dimensionally. ROBOTRAX System uses a special plastic to give it superior cable/hose protection and endurance, and its steel wire core gives it a high allowable load. Cables/hoses can be simply pushed into its open structure, making maintenance work easy L Liftmaster ( (Body and part assembly equipment) Liftmasters are low-floor, compact devices used to lift and lower incoming/outgoing work on welding and assembly lines...

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Tsubaki Power and Performance for the Automotive Industry Vol. II-5

Scan the QR code using your smart phone or tablet to watch application videos L Liftmaster ( (Body assembly equipment) Scan for video Liftmasters, which can withstand lateral loads and have a long service life, are used in equipment that loads assembled bodies onto carts to be transferred to the next process. D Double Plus Conveyor Chain (P (Pallet conveyance) Uses Double Plus Conveyor Chain, which offers stable C running and accumulation capabilities on the low body return conveyor between the rail and the

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Tsubaki Power and Performance for the Automotive Industry Vol. II-6

L Liftmaster ( (Body assembly equipment) Scan for video Liftmasters are positoned on either side lift the body, ensuring proper workability and minimizing the need to change equipment with each production model. High Strength Series es Tsubaki offers a High Strength Series with a stronger supporting column for when vibration during lifting and sag when stopped are problems. blems. Contact a Tsubaki representative for more e information. L Liftmaster ( (Part lifters) Uses compact, low-floored Liftmasters on equipment that lifts incoming/outgoing work on lines where body frames, doors, and other...

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Tsubaki Power and Performance for the Automotive Industry Vol. II-7

Scan the QR code using your smart phone or tablet to watch application videos. Mo Modular Chain for Man Conveyors (B (Body assembly equipment) Scan for video Cl Clean, quiet, lube-free plastic modular chains are used on low i t l b f conveyors that workers ride on together with parts to be installed. BTH Series has a high maximum allowable load and a slip-resistant surface structure, and uses a special easy to connect/disconnect slide plug system. L Liftmaster ( (Tire assembly equipment) There is equipment that unstacks and divides the four stacked tires that are conveyed to the assembly line....

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Tsubaki Power and Performance for the Automotive Industry Vol. II-8

M Modular Chain (P (Part assembly equipment) Plastic modular chains a mod lar are used on conveyors on part processing and assembly lines where workers ride together with the parts and car bodies to be assembled. Sm Small Size Conveyor Chain (In (Interior/exterior part assembly equipment) P ll t Pallets with parts are conveyed on the seat assembly line to the ith t assembly area. After assembly, friction conveyors quickly carry them away. Individual Liftmasters are used on equipment to lift the pallets, which are then conveyed by Free Flow Chains that can accumulate assembled parts on assembly...

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Tsubaki Power and Performance for the Automotive Industry Vol. II-9

Scan the QR code using your smart phone or tablet to watch application videos. Z ZIP CHAIN ACTUATOR ( (Part loaders) Parts are lifted from t supply the conveyor to the work bench, where they are assembled by workers. Zip Chain Actuators can be installed in narrow spaces to lift the parts to worker hip-level. L Liftmaster ( (Part processing and assembly equipment) Compact Liftmasters, which offer stand-alone lifting, are used in conveyor feed/output areas to lift parts on processing and assembly lines. P Pin Gear Drive Unit ( (Part assembly equipment) Part assembly needed to be more compact, so...

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Tsubaki Power and Performance for the Automotive Industry Vol. II-10

Lube-free Small Size Conveyor Chain Basic Lambda Chain construction Lubricant (Uses NSF-H1 food grade lubricant) Sintered bush Tsubaki lube-free Lambda Chain has gained an outstanding reputation in a variety of industries and applications. It is capable of meeting a wide range of customer needs for long life in a lubrication-free environment, resulting in a reduction in overall long-term costs. Plastic Modular Chain 1. Enables floor-height conveyors without the need for pits. 2. Provides worker-friendly stable footing. 3. Chain sections can be easily replaced with just a screwdriver. 4. High...

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Tsubaki Power and Performance for the Automotive Industry Vol. II-11

Scan the QR code using your smart phone or tablet to watch application videos. The Tsubaki Eco Link logo is used only on products that satisfy the standards for environmental friendliness set by the Tsubaki Group. Easier to use and more compact! A compact electric cylinder with screws and guides built into the frame. The embedded guide structure is strong and allows for stand-alone lifting, and the unit’ simple installation can reduce labor time. s Scan for video Space savings Can be installed in tighter spaces ・ZCA025M030-□□ than other linear actuators. ・ Hydraulic cylinder (Superior space savings)...

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Tsubaki Power and Performance for the Automotive Industry Vol. II-12

TSUBAKIMOTO CHAIN CO. Japan Headquarters +81 6-6441-0011 http://tsubakimoto.com Global Group Companies AMERICAS United States of America U.S. TSUBAKI POWER TRANSMISSION, LLC Brazil TSUBAKI BRASIL EQUIPAMENTOS INDUSTRIAIS LTDA. Canada TSUBAKI of CANADA LIMITED EUROPE Netherlands France Germany Italy Russia United Kingdom TSUBAKI EUROPE B.V KABELSCHLEPP FRANCE S.A.R.L. TSUBAKI DEUTSCHLAND GmbH TSUBAKI KABELSCHLEPP GmbH KABELSCHLEPP ITALIA S.R.L. OOO TSUBAKI KABELSCHLEPP TSUBAKIMOTO U.K. LTD. http://tsubaki.eu/ http://kabelschlepp.fr/ http://tsubaki.de/ http://kabelschlepp.de/ http://kabelschlepp.it/ http://kabelschlepp.ru/ http://tsubaki.eu/...

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