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Tsubaki Plastic Modular Chain Raised Rib Type

Tsubaki Plastic Modular Chain Raised Rib Type
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Tsubaki Plastic Modular Chain Raised Rib Type

Product catalog summary
Overview
The document introduces Tsubaki's new WT3835-K and WT3835G-M Plastic Modular Chains, focusing on their features, specifications, and applications for efficient conveyance in industrial settings.
Features
The chains include a slide stopper pin retention system for easy disconnection and reconnection. They are available in a closed type, straight running design with a chain pitch of 38.1mm. The WT3835-K has a fixed width of 82.6mm, while the WT3835G-M is expandable from a minimum width of 152.4mm in units of 76.2mm.
Specifications
Made from materials like LFB, NLF, and HTW, these chains are suitable for mass handling conveyors and single filers, especially where adjacent chains travel at different speeds.
Applications
Ideal for accumulation conveyors, water spray bath equipment, and rubber sheet conveyance, these chains are also suitable for beverage plants, battery conveyors, and slightly inclined conveyors.
Raised-Rib Type
This design works with transfer plates to eliminate gaps at transfer points, preventing entanglement and ensuring smooth conveyance, beneficial for high-speed and high-load conditions.
Material and Performance
The chains offer excellent chemical resistance, are lightweight, and reduce drive power requirements. They have a high friction coefficient, suitable for slight inclines under dry conditions, and protect conveyed items by reducing line pressure.
Additional Features
A detailed chart of available chain types, materials, and configurations highlights the versatility and adaptability of Tsubaki Plastic Modular Chains.
Specifications and Installation
Transfer plates are designed for raised-rib chains. Installation varies with temperature: screws centered at ambient temperature, closer to the chain center at low temperatures, and closer to the edge at high temperatures.
Product Details
Specifications for Tsubaki chain models and transfer plates include dimensions and materials. WT-S3830 machined solid sprockets are recommended over molded split sprockets.
Idler Wheel Features
Idler wheels for WT3835G-M chains are based on WT3835-K links, featuring a slide stopper pin retention system for easy module disconnection and reconnection.
Material and Corrosion Resistance
A table details corrosion resistance of materials to various fluids, emphasizing the importance of selecting the right chain material based on environmental conditions.
Chain Selection Process
Involves establishing operating conditions, selecting chain type and wearstrip material, and determining chain size and sprocket locations, considering corrosion resistance and environmental factors.
Important Considerations
Plastic Top Chains are not recommended for impact-prone environments or where foreign materials may jam the conveyor. Metal chains are suggested for such conditions. Plastic pins are advised in wet environments for self-lubricating properties.
Operating Conditions and Calculations
Guidelines for calculating chain tension and required power are provided, with formulas for SI and gravimetric units.
Graphical Data
Graphs illustrate the relationship between bearing support span and chain width, and allowable load graphs considering chain speed and temperature.
Specifications and Procedures
Instructions on handling and installing plastic modular chains and sprockets, including steps for inserting and securing plug-clips, and handling chain expansion and contraction due to temperature changes.
Chain Expansion/Contraction
Provides a formula to calculate expansion based on chain width and temperature variation, recommending square shafts for drive and driven shafts.
Locking Sprockets
Sprockets should be loosely fitted to absorb thermal expansion differences and installation errors, secured with setscrews or set-collars.
Chain Installation
Instructions for winding the chain onto sprockets and ensuring proper phase matching to avoid misalignment and breakage.
Allowable Load Graphs
Graphs show maximum allowable load for different chain models under various conditions, aiding in chain selection.
General Safety and Maintenance Guidelines
Outlines safety precautions, regular inspection, and maintenance, emphasizing the use of Tsubaki products for replacements.
Warranty and Claims
Details the limited warranty, emphasizing product conformity to specifications and defect-free shipment, with claim processes and liability limitations.
Indemnification and Agreement Terms
Buyers indemnify the seller against claims related to patent infringement or product liability, with terms constituting the entire agreement.
Contact Information
Contact details for Tsubaki offices worldwide, including Japan, USA, Canada, Brazil, India, Australia, New Zealand, and Indonesia.
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Catalog excerpts

Tsubaki Plastic Modular Chain Raised Rib Type-1

Plastic Modular Chain Raised-Rib Type

 Open the catalog to page 1
Tsubaki Plastic Modular Chain Raised Rib Type-2

Raised-Rib Type— The Newest Member of the Tsubaki Plastic Modular Chain Line-up Raised-rib Plastic Modular Chain works in combination with transfer plates to eliminate the gap that occurs at transfer points (see illustration at right). It prevents conveyed items from becoming entangled or snagged, providing for smooth conveyance. Closed Type WT3835-K Chain New expanded line-up of versatile 38.1mm-pitch Plastic Modular Chain. Now more than ever, Tsubaki offers the Plastic Modular Chain that will meet your needs. Newly introduced 38.1mm-pitch closed-type Plastic Modular Chain provides even greater...

 Open the catalog to page 2
Tsubaki Plastic Modular Chain Raised Rib Type-3

Raised-Rib Chain Features Dead plate Transfer plate Chordal action Chordal action When using a dead plate where the leading edge of the plate is situated forward of the sprocket center, the width of the gap between the dead plate and the top surface of the chain will vary as a result of the up and down motion of the chain caused by chordal action. Conveyed objects may get caught in the gap and tip over depending on their shape. When using a transfer plate, the comb-like fingers of the transfer plate begin sliding in-between the ribs of the top surface of the chain at a point where chordal action...

 Open the catalog to page 3
Tsubaki Plastic Modular Chain Raised Rib Type-4

Plastic Modular Chain Type Chart Applicable Series • Multi-purpose type with a flat, smooth top plate with no openings. Has a proven track record of use in a wide range of industries, including the can manufacturing and bottling industries, but also in the dairy, bakery, and confectionery industries. • This type is also effective in conveying glass bottles such as mini-bottles (as a measure to prevent broken bottles). Also suitable for PET bottle conveyance, including bottles with a petaloid base. WT1505 (including G, GTO) BTC6 (including –A) BTC8 (including –A) BTC8S, WT2250FT WT2505 WT3005...

 Open the catalog to page 4
Tsubaki Plastic Modular Chain Raised Rib Type-5

Applicable Series With FloatPrevention Tabs • Flight attachments are mounted on the plates, spaced several links apart, to enable reliable conveyance for inclined conveyors or for conveyors submerged in water baths. • Flight heights of 25.4mm, 50.8mm, and 76.2mm are available. With Flights • This type is equipped with float-prevention tabs. These attachments prevent the chain from floating up, and keep the chain securely in position in sections of the conveyor that are inclined from the horizontal. Fixed Width • This type is matched to the standard plate width of Top Chain (also available with...

 Open the catalog to page 5
Tsubaki Plastic Modular Chain Raised Rib Type-6

Plastic Modular Chain Raised-Rib Type: Straight Running Features Small-pitch raised-rib chain that, when used in combination with a transfer plate, eliminates the difference in level at transfer points, making it possible to prevent containers from toppling. Recommended for conveying small containers and rubber sheeting. Material mark Link color Max. allowable load kN/m {kgf/m} Operating temperature range °C Special engineering plastic Dark gray Open area % Pin retention system Plug-clip Note: 1. Values for max. allowable load are at ambient temperature (20°C) and assume that tension acts uniformly...

 Open the catalog to page 6
Tsubaki Plastic Modular Chain Raised Rib Type-7

Bore shape and size are made-toorder. UHMW-PE (green) Bore shape Note: 1. Made-to-order product. Sprockets can also be manufactured with other shapes, number of teeth, and materials than noted above. 2. Operating temperature range: –20°C to 60°C ■ Transfer Plate for WT1907-K Chain WT-TP1907-L190 Cap Plate material Mounting screw Reinforced polyamide Note: 1. Made-to-order product. 2. Two each of caps and mounting screws are included with each transfer plate. ■ Transfer Plate Installation The illustration below shows the ideal placement of the transfer plate. Note: Transfer plates are designed...

 Open the catalog to page 7
Tsubaki Plastic Modular Chain Raised Rib Type-8

Plastic Modular Chain Raised-Rib Type: Straight Running Features General-purpose-size, raised-rib chain intended to be used together with transfer plates to eliminate the difference in level at transfer points. A slide stopper pin retention system allows the modules to be disconnected and reconnected easily using a flat-head screwdriver. Link color Brown Max. allowable Open area % load kN/m {kgf/m} Operating temperature range °C Slide stopper Note: 1. Values for max. allowable load are at ambient temperature (20°C) and assume that tension acts uniformly over the entire chain width. Values for...

 Open the catalog to page 8
Tsubaki Plastic Modular Chain Raised Rib Type-9

Pitch No. of diameter teeth DP Bore shape and size are made-to-order. UHMW-PE (green) Bore shape Note: 1. Made-to-order product. Sprockets can also be manufactured with other shapes, number of teeth, and materials than noted above. 2. Operating temperature range: –20°C to 60°C ■ Transfer Plate for WT3827-K Chain WT-TP3827-L152 Cap Color Reinforced polyamide Note: 1. Made-to-order product. 2. Two each of caps and mounting screws are included with each transfer plate. Plate material Mounting screw ■ Transfer Plate Installation The illustration below shows the ideal placement of the transfer plate....

 Open the catalog to page 9
Tsubaki Plastic Modular Chain Raised Rib Type-10

Plastic Modular Chain Closed Type: Straight Running Features A slide stopper pin retention system allows the modules to be disconnected and reconnected easily using a flathead screwdriver. Material mark Open area Max. allowable load % kN/m {kgf/m} Dark gray Operating temperature range °C Special engineering plastic Link color Pin retention system Slide stopper Note: 1. Values for max. allowable load are at ambient temperature (20°C) and assume that tension acts uniformly over the entire chain width. Values for max. allowable load in the table above are for chain that is one meter (1m) in width....

 Open the catalog to page 10
Tsubaki Plastic Modular Chain Raised Rib Type-11

Plastic Modular Chain Features A slide stopper pin retention system allows the modules to be disconnected and reconnected easily using a flathead screwdriver. 2D view (for reference): Chain width 457.2mm With float-prevention tabs Note: The above 2D view is only an example. For information regarding attachment positions of floatprevention tabs other than the above, or regarding holes for vacuum operation, please contact a Tsubaki representative. Material mark Open area Max. allowable load % kN/m {kgf/m} Link color Brown Operating temperature range °C Special engineering plastic Note: 1. Values...

 Open the catalog to page 11

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