Tsubaki Palm Oil Mill Products

Product catalog summary

Company Overview and Global Network

Tsubakimoto Group operates globally with 28 production sites and 24 group companies, providing extensive production and sales networks. The company emphasizes global alliances, operational mergers, and technical partnerships to optimize product distribution and market responsiveness.

Product Focus and Mission

Tsubakimoto Singapore, a wholly owned subsidiary of Tsubakimoto Chain Co., aims to be a leading supplier of power transmission products in the Indian Ocean Rim. The company focuses on delivering best value to customers, particularly in palm oil mills, by leveraging continuous innovation and global service systems to enhance productivity.

Power Cylinder Advantages and Specifications

Easy Installation: Simple electrical wiring without the need for pumps or complex accessories.
Auto-Control: Supports single and multiple automation controls via electrical power.
Clean Operation: Oil leak-free and reduced CO2 emissions, environmentally friendly.
Easy Maintenance: Long-lasting with reduced maintenance time and costs.
Energy Saving: Up to 90% reduction in energy consumption compared to hydraulic cylinders.
Cost Efficiency: Lower initial and running costs due to the above advantages.

Product Range: Thrust loads from 40 kg to 32 tons, stroke lengths up to 3 meters.

System Comparison (Hydraulic vs Power Cylinder)

Parameter	Hydraulic Cylinder	Power Cylinder
System Cost	1	0.7
Electricity Consumption	1	0.1
CO2 Emission	1	0.25

Note: Based on thrust load 9.5 kN, stroke 1000 mm, speed 50 mm/s.

Helical Power Drive (HDR0803-1/56-TK)

Designed for kernel expellers, screw presses, and empty fruit bunch presses, this reducer offers rated torque of 72 kN and overload handling up to 100 kN with a gear ratio of 1/56.

Shock Relay Protection Device

Protects equipment from overload by monitoring motor current.
Quick detection within 0.2 seconds to prevent damage.
Simple installation with compact design and built-in current transformer.
Available for motor power ratings from 0.1 to 132 kW.
Optional digital or analog displays and underload detection.

Specialized Chains for Palm Oil Mills

Tsubakimoto offers advanced RS Roller Chains and RF series chains optimized for palm oil mill applications, including continuous sterilizer systems.

UWR (Ultra Wear Resistance) Series: Enhanced wear resistance through special materials, heat treatment, and molybdenum disulphide (MoS2) grease lubrication, extending chain life significantly.
RF706SP-R Series: Improved bush performance by 30% over competitors, with tougher links and precise alloy steel fabrication for higher shock load tolerance.
Pin Design: Stable surface hardness throughout the cotter pins, avoiding decarburization issues common in riveted pins.
Maintenance: Easier cutting and joining due to T-head cotter keys positioned inward, reducing interference with guides and casings.
Variants: Durable type (RF706SP-R-D) for long-distance incline conveyors with sloppy rollers, and corrosion-resistant type (RF706SP-R-ST) for sterilized fruit bunch conveyors.

Chain Dimensions and Performance Data

Various chain models are detailed with dimensions such as pitch, roller diameter, width, tensile strength, and weight. For example, RF706SP-R features a pitch of 101.6 mm, roller diameter of 30 mm, and tensile strength up to 32,780 N.

Summary of Key Benefits and Best Practices

Utilize power cylinders for energy-efficient, clean, and low-maintenance actuation in industrial applications.
Implement shock relay devices to protect motors and machinery from overload, enhancing equipment longevity.
Choose specialized chains like UWR and RF series for palm oil mill conveyors to maximize wear resistance and operational reliability.
Leverage Tsubakimoto's global network and technical support for rapid product commercialization and customer service.

Catalog excerpts

Tsubakimoto Singapore Pte Ltd 25 Gui Lane, Jurong, Singapore 629419 Phone: +65-6861-0422 / 3 / 4 • Facsimile: +85-6861-7035 • E-mail: [email protected] • URL: tsubaki.sg Tsubakimoto {Thailand) Co., Ltd 388 Exchange Tower, 19th Floor Unit 1902, Sukhumvit Road, Klongtoey, Bangkok 10110, Thailand Phone: +66-2262-0667 / 9 •Facsimile: +66-2262-0670 •E-mail: [email protected] •URL: tsubaki.sg Tsubaklmoto lndla Power Transmission Pte Ltd Chandrlka Chambers No.4, 3rd Floor, Anthony Street, Royapettah, Channa!, Tami! Nadu 600014, lndla Phone: +91-44-4231-5251 • Facsimile: +91-44-4231-5253 • E-mail: [email protected] • URL: tsubaki.in PT. Tsubaki Indonesia Trading Wisma 46 - Kota BNI, 24th Floor, Suite 24.15, JI. Jend. Sudirman, Kav. 1, Jakarta 10220, Indonesia Phone: +62-21-572-4230/31 •Facsimile: +62-21-571-4232 • E-mall: [email protected] •URL: tsubakl.sg Tsubaki Australia Pty. Limited Unit E, 95-101 Silverwater Road, Silverwater, N.S.W. 2128 Australia Phone: +61-2-9704-2500 • Facslmlle: +61-2-9704 2550 • E-mall: [email protected] •URL: tsubakl.com.au Tsubakimoto Vietnam Representative Office H&H Building 8F, 209 Hoang Van Thu, Phu Nhuan District, Ho Chi Minh City, Vietnam Phone: +84-8-3999-0131 / 2 •Facsimile: +84-8-3999-0130 •E-mail: [email protected] the~ .h 11*~.n fll:l/lllCtlO dlall(/&~- Clllll1lofl POMOl-'IQ.?Oll!M'.)CT. Frtllflldtl ~.

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linear Power blinder: Electrical & •echanical lcluator Sterilizer Open/Close/Lock Diverter, Hopper Gate, Fruit Gate Advantages of Power Cylinder 1 Easy lnSbllllallon TSUBAKIMOTO CHAIN • Just a simple electrtcal w1r1ng without pump, piping and hassle accessor1es. 2 Auto-Control • With electrical power source, both single and multiple control is possible. Automation Mill System. 3 Clean Operation • Wrlhout oil leak and less C02 emission. Ecological friendly. •Long lasting. Reduce maintenance time and cost. & Save Energy • Save up to more than 90% of energy consumption. The World's number one brand...

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Oliva Halical Pawar DriVI: Reducer TSUBllllOTO SINGAPORE MGlobal Best" is Tsubakimoto Chain's strategy for focusing the Group's comprehensive Kernel Expeller, Screw Press, Empty Fruit Bunch Press strengths. Tsubakimoto Singapore is 100% subsidiary of Tsubakimoto Chain Co. Hellcal Poww Drtn We excel as a leading Supplier of Power Transmission Products by providing the Best Value to Customers In the Indian Ocean Rim. To achieve the best for palm oil mills we implement this strategy in our power transmission products and chains. Success stories are known in palm oil mills. Wrth continuous innovation...

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1111111111111 INI . . . . . . . .Ull 1ilubakl lrmumad the effactlvra8 of Its apeclal l a groov& 0-G) processilg, wtti1 relak'8 kDlcallon oll betvJ9811 the pin n:t buah longer than the pravlous series. Wllh Q7, our nev.ty-dENelcpa LG solid bush with seemess bush for 1asmg pre-ILDlcatlng elfect, we hmle doubled our chains' already long lfe. FFB Incline Conveyor RF 706SP-R Hopper Gate Power Cylinder For the New RS Roller Chain G7-EX, a sophisticated Integration of traditional Power Cylinder manufacturing with the latest technology has enable a reduction in quality fluctuations, resulting In aroughly...

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WTSi:iiiAi(i TIDBAii SP series,,, FFl/SFB/CS PALM Oil Mill CHAIN Sb'lnaar Bush Bush performance of RF706SP-R has been increased 30% compared to competitor's chains. Tougher link,.. . Precise alloy steel fabrication and expertly-controlled heat treatment ensures greater shock load during severe operation. Slrlnaar Pin Competitors riveted pins have soft portions around the riveted head due to decarburization, effectively reducing the strength of the entire chain, lSUBAKI cotter pins have stable surface hardness from the head to the tail end. Cutting and joining chain is easier, especially when...

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J^HHTr Innovation in Motion Improved wear resistance between pin/bush and bush/roller with special material and heat treatment. Special alloy steel for inner link plates and pin also provide for higher tensile strengths. RF506SP-R ami RF906SP-R have T-ttm&Cott&rwith vertical (/faction

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